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Elevate

This repository contains most information pertaining to the development of Elevate, a thrust-vectored model rocket. It is important to note that NOT everything is published in this repository. If you hope to create something similar yourself, please seek additional guidance and take the necessary safety precautions.

Some images of the rocket:

Rocket Image 1 Rocket Image 2

EVA Flight Computer

The PCB

I designed the PCB using Fusion Electronics and had it manufactured by JLC PCB. It's a four layer board, which definitely made routing difficult given that the main IC is a BGA. For anyone thinking of creating their own PCB, I highly recommend staying away from BGAs in the beginning because it will save money and time for both building and designing the board. I'm currently in the process of testing the board. Some features include:

  • Arm Cortex-M7 IC
  • BNO055 9-axis IMU
  • TE MS5611 BPU
  • 2 Pyro Channels
  • 2 Servo Outputs
  • Outputs for Bluetooth communication
  • 5V 3.5A Buck Converter

So far, testing has gone well. The board works as intended except for the lack of pull-up resistors on the SDA/SCL lines, which sometimes cause outliers in sensor data. I'm currently developing a workaround and seeing if the board can be modified to fix this.

Below are some renders of the board:

PCB Image 1 PCB Image 2

The flight software

The flight software uses a state system approach. When in the "powered flight" mode, the rocket is directly controlled using the IMU quaternion output and PID. This direct-quaternion PID controller is quite similar to the one described by Emil Fresk and George Nikolakopoulos in their paper, "Full Quaternion Based Attitude Control for a Quadrotor". For more information on how to learn to do so yourself, please check out my video on "How to LEARN and USE quaternions".

I did not create a filter for this sensor data, as there's already one built into the IMU. I also verified and tuned my controller using simulink. I would highly reccomend anyone else to attempt to do the same.

Currently, if you take a look at the software files you will only see the quaternion library I created - that's because I'm not going to publish all software files to this repository. At least, not yet.

The TVC Mount

Although I have already designed my own gimbaled mount, I wanted to try out something more simple, so lately I've been experimenting with a modified version of the K-9 TVC Gimbal Gen 2. See the image below.

Gimbal Image 1

Testing

I have yet to test the physical system altogether, but I hope to do so as soon as I get the PCB up and running. However, I have successfully simulated the PID controller using Simulink. I briefly go over this simulation at the end of the video discussed above.

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