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Service and Maintenance

Since 2016 I started servicing the car myself. I just wanted to learn how the mechanics and electronics where working in case I needed to fix something on the go.

Maintenance Plan

Yearly:

  • Oil filter: Mann HU 821 x
  • Oil 8l: Castrol Edge 5W30 Titanium FST C3

Every 2 years:

  • Fuel filter: Bosch F 026 402 056
  • Brake fluid: Bosch 1 987 479 107
  • 2x 3 EN UNO Profesional - Grasa de Litio Multiusos Cartucho- 400 g, incoloro (34223/37)

Air filters (check cabin filter before):

  • Cabin filter: Mahle LAK 120 Carbon Active
  • Air filter left side: Mann C 25 004
  • Air filter right side: Mann C 27 006

Maintenance Log

km Date Service
DONE
51125 March 2011 Brake Fluid
70164 March 2012 Fuel Filter, Transfer oils, Gear Oil
86500 March 2013 Glow Plug 2
86500 March 2013 Belt
86500 March 2013 Brake pads and brake fluid
104800 April 2014 Brake Fluid
155584 June 2017 Brake Fluid
Summer 2019 Back tie rods replaced
Summer 2019 Struts replaced
Summer 2019 Oil, Oil filter, Air filters, Cabin filter
Summer 2019 Transmission plastic cap replaced
September 2019 Front glass replaced
September 8, 2019 Front tie rods replaced
September 9, 2019 ITV Pass
177552 November 21, 2019 Oil Change, Oil Filter Change
August 24, 2020 Brake fluid bleed failure (a)
August 25, 2020 ITV Pass
190808 Sept 2021 Oil change, carbon filter
8 Sept 2021 ITV fail, rear right door latch
190870 10 Sept 2021 ITV Pass
192525 28 Sept 2021 ue Grease Front Swivel housing
TODO
Due 2021 Air filters, oil filter
Due 2022 Grease sunroof
4 years overdue Brake fluid change
5 years overdue Fuel filter
Never done? Cooling Fluid
5 years overdue Front back differential
5 years overdue Transfer case oil
4 years overdue Glow plugs
Done once 70k Gear Oil change

(a) Reason: Reservoir tank cap must be open?

Maintenance periods

  • Every time check and empty water from fuel separator
  • Yearly Brake fluid 1.5l? 1987479107
  • Yearly Oil change 8l Castrol Edge 5W30 Titanium FST C3 4L
  • Yearly Oil Filter MANN-FILTER HU 821 x
  • Every 2 years. Grease front link
  • Every 3 years. Replace cooling fluid
  • Every 5 years. Grease sunroof
  • Every 50000 km / 2 years Air filter C 25 004, C 27 006 and cabin filter LAK 120
  • Every 80000 km / 4 years Fuel Filter F 026 402 056, Front and back differential, Glow plugs
  • Every 120000 km / 4 years Transfer case oil

Repairs

  • Chain tensioner makes sound sometimes
  • Steering play fix
  • Transmission play fix
  • Fix rear wiper motor. Relay 4A the big black box in the back of the fuse box in the front. Fuse 20
  • Fix all 5 doors

Windshield rust

Requires:

  • New gasket. Old one is probably perforated
  • Suction cups
  • Primer
  • Rust paint

Tasks

  • 1h Remove glass
  • 1h mask
  • 1h clean rust
  • 1h apply rust inhibitor
  • Overnight dry
  • 1h mount glass