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RENEWIND-predictive-maintenance-cost-maintenance-usingML

Background

Renewable energy sources play an increasingly important role in the global energy mix, as the effort to reduce the environmental impact of energy production increases. Out of all the renewable energy alternatives, wind energy is one of the most developed technologies worldwide. The U.S Department of Energy has put together a guide to achieving operational efficiency using predictive maintenance practices.

Predictive maintenance uses sensor information and analysis methods to measure and predict degradation and future component capability. The idea behind predictive maintenance is that failure patterns are predictable and if component failure can be predicted accurately and the component is replaced before it fails, the costs of operation and maintenance will be much lower.

The sensors fitted across different machines involved in the process of energy generation collect data related to various environmental factors (temperature, humidity, wind speed, etc.) and additional features related to various parts of the wind turbine (gearbox, tower, blades, break, etc.).

Objective

“ReneWind” is a company working on improving machinery/processes involved in production of wind energy using machine learning and has collected generator failure data. They have shared a ciphered version of the data, as data collected through sensors is confidential (the type of data collected varies with companies). Data has 40 predictors, 40000 observations in training set and 10000 in test set.

The objective is to build various classification models, tune them and find the best one that will help identify failures so generators could be repaired before failing/breaking and overall maintenance cost can be lowered.

“1” in target variables represents “failure” and “0” represents “No failure”.

Nature of predictions made by classification model will translate as follows:

True positives (TP) are failures correctly predicted by model. False negatives (FN) are real failures in a wind turbine where there is no detection by model. False positives (FP) are detections in a wind turbine where there is no failure. So, maintenance cost associated with the model would be:

Maintenance cost = TP*(Repair cost) + FN*(Replacement cost) + FP*(Inspection cost) where,

Replacement cost = $40,000 Repair cost = $15,000 Inspection cost = $5,000 Here the objective is to reduce maintenance cost so, we want a metric that could reduce maintenance cost.

The minimum possible maintenance cost = Actual failures*(Repair cost) = (TP + FN)(Repair cost) Maintenance cost associated with model = TP(Repair cost) + FN*(Replacement cost) + FP*(Inspection cost) So, we will try to maximize ratio of minimum possible maintenance cost and maintenance cost associated with model.

Value of this ratio will lie between 0 and 1, ratio will be 1 only when maintenance cost associated with model equals minimum possible maintenance cost.

Data Description

Data provided is a transformed version of original data which was collected using sensors. Train.csv - To be used for training and tuning of models. Test.csv - To be used only for testing the performance of the final best model. Both datasets consist of 40 predictor variables and 1 target variable