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EIR-332.txt
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IR -Bericht Nr 332
EIR-Bericht Nr. 332
Eidg. Institut fur Reaktorforschung Wirenlingen
Schweiz
Fast Reactors Using Molten Chloride Salts as Fuel
Final Report (1972-1977)
M. Taube
Sily
Warenlingen, Januar 1978
FAST ~ REACTORS USING
MOLTEN ~ CHLORIDE SALTS AS FUEL
FINAL REPORT (1972 - 1977)
| , [ -
e are
"
-~
SWISS FEDERAL INSTITUTE FOR REACTCOR RESEARCH
CH-5303 Wlrenlingen
Januar 19/8
Co-authors and contributors to this work
Physics, Neutronics
J. Ligou
Cross sections and codes
E.H. Ottewitte
J. Stepanek
Thermohydraulics
K.H. Bucher
M. Dawudi
Chemistry and experimental
Dr. E. Janovici
Ur. M. Furrer
Other assistance
Programming - 5. Padyiath
Code operations -~ B. Mitterer
Text preparation - R. Strattan
Support and encouragement
Prof. H. CGrénicher EIR, Wirenlingen
Or. P. Tempus EIR, Wdrenlingen
Or. J. Peter EIR, Wirenlingen
Cr. H. Schumacher EIR, Wirenlingen
Support and encouragement
7. Fougeras ‘Fontenay aux Roses
J« Smith Winfrith U.K.
C. Long Harwell U.K.
L.E. McNeese Oak Ridge National Laboratory U
France
C
e Do
A
Ssummary
This report deals with a rather exotic "paper reactor” in which
the fuel is in the form of molten chlorides.
(a) Fast breeder reactor with a mixed fuel cycle of thorium/
uranium-233 and uranium 2538/plutonium in which all of
the plutonium can be burned <4 44fu and in which a dena-
tured mixture of uranium-233 and uranium-238 is used to
supply further reactors. The breeding ratio is relatlively
high, 1.583 and the specific power is 0.75 GW(th)/m® of
core.
(b) Fast breeder reactor with two and three zones (internal
fertile zone, intermediate fuel zone, external fertile
zone) with an extremely high breeding ratio of 1.75 and
a specific power of 1.1 GW(th)/m’ of cocre.
(c) Extremely high flux reactor for the transmutation of the
fission products: strontium-90 and caesium-13/. The effi-
ciency of transmutation is approximately 15 times greater
than the spontaneous beta decay. This high flux burner
reactor is intended as part of a complex breeder/burner
system.
(d) Internally cooled fast breeder in which the cooling agent
is the molten fertile material, the same as 1n the blanket
zone. This reactor has a moderate breeding ratio of 1.38,
a specific power of 0.22 GW(th)/m® of core and very good
inherent safety properties.
A11 of these reactors have the fuel in the form of molten chlo-
rides: PuCl3 as fissile, UCl4 as fertile (if needed) and NaCl
as dilutent. The fertile material can be 2*®UCl1, as fertile and
NaCl as dilutent. In mixed fuel cycles the **’UCly is also a fis-
sile component with 232Th614 as the fertile constituent.
In some special cases a hypothetical mclten fluoride has been
checked using PuFs3 as the fissile, UF3 as the fertile and NaF
and Zrl, as the dilutents components. In this case one obtains
a lower but still respectable breeding ratio of 1.5,
In all cases a directly coupled continuously operating roproc-
essing plant is proposed. Some of the technological problems of
reprocessing are discussed. Furthermore the report touches on some
of the difficulties associated with corrosion arising from the
use of these molten media coupled with the irradiation effects
such as structural damage from fast neutrons.
The thermohydraulic studies show that even under the extreme op-
erating conditions of very high neutron fluxes and high specific
power, cooling is possible, in most cases by out-of core cooling
but also in one or two cases cooling internally in the core.
Some molten salt reactor specific safety problems are discussed.
The influence of fast neutrons on the chlorine, forming sulphur
by the (n,p) reaction has been experimentally investigated and
the results are reported briefly.
With this report the work of several years at the Swiss Federal
Institute for Reactor Research is brought to a conclusion.
CONTENTS
p3ge
Forward 8
1. Molten Salt Reactors. General Description 9
1.1 Methods of classification 9
1.2 Method of cocoling. External: Internal 9
7.3 Intensity of Neutron Flux 10
T4 Number of core zones 12
1.5 Type of Fissile Nuclide. Plutaonium: Uranium 12
1.6 Neutron esnergy: Thermal and Fast 12
1.7 Purpose of the reactors 15
1.8 Fuel Components. For Molten Salt, Fluoride
and Chloride 16
1. Short resume of the classification 16
1.170 Method of Neutronic Calculation 17
2.1 Breeder Reactor with Plutonium Burning 4n sLtu 19
2.7.7 Aim of this Concept 19
2.17.2 Reactor in the Build-up Phase 2
2.17.3 The Transient Reactor 29
2.17.4 The steady state reactor 29
2.17.5 Comparison of the three phases 35
2.2 Impact of some parameters on the mixed zone
two zone fast breeder 43
2.3 Material balance of the steady state reactor 49
2.4 Conclusions 49
3.1 The Three Zone Reactor 51
3.7.7 Introduction 51
3.17.2 The three zone breeder with thorium/
uranium-233 57
3.2 A Three zone breeder reactor with a mixed
tfuel cycle U-238/Pu-239 plus Th-232/U-233 52
3.3 The three zone reactor - uranium-plutonium
fuel cycle 57
3.4 The three zone breeder reactor: Very high
breeding gain 63
I>
B A
The Two zone fast breeder. Fuel of
uranium plutonium fluorides
3.5.7 Introduction
3.5.2 Arbitrary assumptions and uncertainties
High Flux Reactor with Fluoride Fuel
High flux burner reactor for transmuation
A
o~ O
Need for fission product transmutation
—
1. Introduction
1.7 Why some opinions concerning trans-
mutations in a fission reactor are
rather pessimistic
4,1.3 Which fission products are suitable
candidates for ftransmutation and
in what quantities?
4.17.4 In what way could a burner reactor be
coupled to a system of breeders:
4,17.5 1Is the rate of transmutation
sufficient?
In what reactors is transmutation
possible?
4.1.7 What are the limitations of a solid
fuelled reactor?
4.1.8 The liquid-fuelled fast reactor with
central thermal zone
4,
4.
N
=
RN
)
The Neutron-physical aspects of the High
Flux Reactor (according to Ligou, 1972)
1 Introduction
2 Neutronic calculations
.3 Moderation requirements
4 Influence of other parameters
B
MM
Thermohydraulic considerations
Some results
Comments on hazard coefficients
Secondary processes
Conclusions
page
/70
/0
/0
83
An internally cooled breeder with uranium-
plutonium fuel
g1 oy U U
LN -
Design features adn objectives
The reference design
Neutron physics
Satfety problems, comments
Chemical and Related Problems
6.
6.
Experimental Work (according to Ianovici, 1976)
7
/.
1
7
B w
1
2
Physical and chemical criteria for slat
components
Corrosion of structural material
6.2.17 General criteria
6.2.2 Molybdenum as structural material
6.2.3 The irradiation of molybdenum and
iron in a fast high flux reactor
Fission product behaviour in the fuel
Some comments on reprocessing
In core continuous gas purging
The proposal
6.5.1
6.5.2 Delayed neutron emitters
Chemical behaviour of radiosulphur obtained
by *°Cl{n,p)?°S during in-pile irradiation
Temperature dependence of sulphur species
(accaording to Furrer, 13/77)
P3ge
137
137
147
147
154
177
wl
page
Thermohydraulics 185
.17 Introduction 185
8.2 High Flux reactor with the core as a spherical
shell 135
5.3 Power Reactor with spherical core 169
8.4 The external heat exchanger 191
8.5 The internally cooled reactor 194
References 199
9.1 List of EIR publications used in this report
(chronological order) 199
9.7 Former publications concerning molten
chlorides fast breeders and the fluoride
thermal breeder 200
3.3 Publications concerning transmutation 204
J.4 Publications concerning the thorium fuel
cycle 206
9.5 References to the experimental work
(chemistry) 208
5.6 References to the physics calculations 208
FORWARD
The history of the development of fission reactor concepts
using molten salt as fuel media is as old and as complex as
the history of the development of nuclear power 1tself. The
ups and downs have followed those of the parent technology
but the swings have been if anything more violent. In 1976
for example molten salt technology all but died out but then
in 1977 a new attempt at revival was bepun this time associa-
ted with the new interest in proliferation-proof systems.
The author of the present paper has a profound belief that
the concept of molten slat rsactors coupled with continucus
reprocessing and the associated waste management will become
an important feature of nuclear strategy perhaps in 10 or
20 years time.
In this report the efforts in this field over the last =six
years are summarised.
1. MOLTEN SALT REACTORS. GENERAL DESCRIPTION
1.1 Methods of classification
There are many ways of classifying a reactor type. One such pos-
sibility 1s shown here.
a) Method of cooling
b) Flux intensity related also to specific power density
c) Number of zones in the reactor
d) Kind of fissile nuclides and fuel cycles
e) Neutron energy
f) Purpose of the reactor
g) Dilutent for the molten salt
It 1s clear that such an arbitrary classification is not neces-
sarily internally compatible and not all reactor types fall easily
into the scheme chosen.
1.2 Method of cooling. External: Internal
Molten fuel reactors differ from the point of view of the cooling
system. The following are three types of molten fuel reactors:
to the external heat exchanger. In this type of reactor, only fuel
and fertile material are present in the core (no cooclant). The
large amount of molten fuel ouside the core does not of course
contribute to the critical mass.
This type of reactor has been discussed for example by Nelson,
(Argonne 1967) and Lane (USA 1870) especially as a high flux ma-
terials testing fast reactor.
In externally cooled fast reactors the loss of a portion of the
delayed neutrons could adversely affect reactor contrcl. Also the
biological shielding outside the core is very expensive. In this
paper most of the reactors discussed are externally cooled.
Internally, direct cooled reactors: here the cooling agent is
pumped directly into the core where, after mixing, the fuel in
the lower part of the core is separated and pumped out of the
core to the heat exchanger. The direct contact of molten fuel
with molten coolant has several particular advantages! very
good heat transfer, no coolant tubes (or cladding), possibility
of transporting fisslon products.
The disadvantages are unfortunately, also numercus: problems
of mixing and separating the fuel and ccolant, corrosion, etc.
This type of reactor has also beern studies, e.g. cooled by
molten lead (Long, Harwell and Killingback, Winfrith 19679,
cooled by boiling mercury (Taube, Warsaw 196E8) and ccooled by
boiling aluminium chloride (Taube, Warsaw 1566). This type of
reactor must bhe considered as an "extremely exotic type”, and
only some references are given here.
Internally indirectly cooled reactor: here the cooling agent
flows through tubes in the core. Heat is transferred from fuel
to cooclant across the tubes. No direct contact between molten
fuel and liquid or gaseous coolant 1s permitted. These types
have alsc been studied, 1In most cases using sodium as a coolant,
(Nelson, Argonna 19687]) or molten chlorides of uranium (Taube,
1370}, See Fie. 11.
1.3 Intensity of neutron Flux
The molten salt reactors discussed here can be used for two more
or less guite different purposes.
- power production and fissile breeding, which is self evident
- neutron producticon for nuclear transmutation of the long
radionuclides produced in power reactors.
In this report both types have been considered
- power breeding ractors with a mean power level of approx
3 GWith) and steam production with over critical parameters.
- burner reactors with a very high neutron flux particularly in
the internal zone for neutron moderaticn when the thermal flux
reaches 3 x 10'% n cm™ %571,
Fig. 1.1 TYPES OF REACTOR COOLING SYSTEMS
TYPE SCHEME CHAPTER
INTERNAL CHAPTER 8§
INDIRECT
COOLING
\. J
____>
i fanuun
EXTERNAL
INDIRECT CHAPTER
COOLING 2, 3, 4
9 J L
>
INTERNAL : ( I
f
DIRECT ) 1
B Ta Ve W W
COOLING o
OO (o)
(BOILING) o O O
o o
© Qo ©O oo here not
O discussed
oo O
. e J U —J
1.4 Number of core zones
The division of the reactor into several zones must be consid-
ered from the point of view of neutronics, thermohydraulics
and safety.
The organisation of multiple zones is easier in the case of
molten fuel reactors than for solid fuel reactors. In this re-
port two types are discussed
- with two zones
- wlth thrse zones including outer and inner fertile zone,
(soe Fig. 1.7).
1.5 Type of Fissile Nuclide. Plutonium: Uranium
The fast reactors show excellent neutron properties, not only
tfor the fuel cycle:
Uranium -238/Plutonium bhut also
Thorlum -232/Uranium-233
Also a mixed fuel cycle of both types has some spectial advan-
tages. Fig. 1.3 shows the nuclear properties of the fissile nu-
clides.
1.6 MNeutron energy: Thermal and Fast
The reactors discussed here are all fast reactors. Thermal reac-
tors however have also been extensively and intensively investi-
gated during the 1360's and 18/0's in Oak Ridee National Labora-
tory USA. (Rosenthal at all, 19727
_"]3_
Fig. 1.2 TYPES OF REACTORS
PROPERTIES
NUMBER ZONE GEOMETRY
POSITIVE NEGATIVE
SIMLICITY OF RELATIV
ONE TECHNOLOGY LOW BREEDING
RATIO, BECAUSE
OF TOO SOFT
NEUTRON.
FERTILE
BLANKET
TWO THE ORTIMAL
DESIGN
GODD USE OF THE GEOMETRY
NEUTRONS IS VERY COMPLEX
THE NEUTRON FLUX
THREE BDISTRIBUTION IS
DISTURB
Thorium Uranium Cyecl
/\ Stable in Nat
() beta stable
(Q beta unstable
thermal
a
is ri
\(n,y) 15
O
e
ure ’neutron capture
—* heta decay
’[ fission
elativ big
Tt Fa S
T T T
BB a1 i z
{ross section Cross Section of Pu-239
(simplified)
108
varns (13
1000 4
100 4
107 “fission oM, )
Gcapbure\
aln,y) \\
\
1 \
\
\
\
\
\
AY
N\
\\
0.1 1 ~
~
AN
N\
\
\
0.01 T T T T 1
1072 1 10° 10" 10°
Neutron energy, eV
Uranium-Plutonium Cycle
- . 2
= cross section for neutron reaction (cm”)
g =
A $ = neutron flux (neutron cm'Zs—l)
X = decay constant (s-l)
all data for ¢ 2 10%%n en 57t 1.7x1077
241 | fast e e
op :j107%?
240 4
A
)
[}
t 1o
ofast is small af =12 *
i
1
! [}
x oz o st
€337 O 2.5 min O .7 days \’
o8 o 10740
238 A
U Np Fu
T T T
92 93 RE Z
Value of n for fissile nuclides
{simplified)
n
34
Ve
Pu-"f2 /////
—-—n minimun
2
1
Thermal Fast
Reactors Reactors
0 2 T E T 4 LI 1 q
- :
10 1 10 10 10” 107
Neutron energy, eV
1.7 Purpose of the reactors
15
The principle purposes of the large ractors proposed can be
classified as follows.
Table 1.7
(Table 1.1)
Reactor type
Primary Aim
Secondary Aim
Comments
to be found
in chapter
Power Electrical Production of ch.5
energy . fissile nuclides
T > 600 C 2R > 1
dreeder Production of Production of ch.3
fissile nuclide electrical
B.R. Vv optimum ENergy
High flux Neutron Flux Production of ch.4
d (n cm %5 1)
> 1pt® for
transmutation
electrical
energy
High Temperature
T > 850°C
for chemical
reactions
Production of
clectrical
energy
not discussed
here
Non-proliferating
Maximum
security.
No plutonium
output
Production of
electrical
energy
ch.?
Propulsion
Heat for steam
turbine
not discuseed
here
Space Heating
Heat with
100 < T < 200%C
not discussed
here
1.8 Fuel Components. For Molten sal+, fluoride and chloride
In the thermal molten salt reactor the best fuel compound 1is
unduobtedly the flucrids.
For fast reactors the use of chlorine as the compound seems to
be preferable but the use fo fluorine (as zirconium and sodium
fluoride) as dilutent is not excluded.
1.9 Short resumé of the classification
Table 1.2 brings together all these characteristics 1n an at-
tempt at classification.
Table 1.2
This work:
yea no
Method of External X
Cooling Internal Direct X
Internal Indirect X
Flux Intensity High X
Low X
Number of One X
ZONRS Two X
Three X
fFissile Plutonium
Uranium
Mixed
Lnergy of Thermal
Neutrons Intermediate
Fast X
Aim Power X
Hreeder X
High Flux burner X
Dilutents Fluoride
Chloride
17.70 Method of Neutronic Calculatiaon
Almost all results given here have been obtained using the
following calculational method
- the reactor code: ANISN
- number of zones: 5, 6 or 7
- 40 - 100 spatial positions
- order of quadrature S5, checked by Sg
- neutron groups: Z2 or 23 groups including the thermal neutrons
(see Tabic 1.3)
- anisotropy by first order Legendre expansions
- library ENDF/BI, BII and BIV processed by code GGC-3 and GGC-4
- the management of additional sub-routines have been realised
by RSYST.
Table
1.3 Relative Fluxes in Each Group
18 -
Upper Mean Au Core
o Centre
boundary value (Lethargy) boundary
AL_S
1 15 MeV 12.2 MeV 0.4 - 107"
(.0002)
L0010
2 10 8.18 0.4 0o
(.0025) note
L0045
3 6.7 5.4 0.4 0020
(.0118) oz
0112
4 4.5 3,687 0.4 L .
(.0286) o7z
5 5.0 2.46 0.4 222 L .0146
U ‘é]
nan7y
; 35
g 2.0 1.65 0.4 < naot) .0285
L0264
1.35 1.23 0.7 019
/ (.0536) 3
. L0281 o
a 1.11 1.00 0.7 Coean) 0215
.nazeg
q n.9 78 0. o 0371
§ e e . (.06837) |
10 .87 0,55 n.4 L2 0787
: : ‘ (.1373) |
.45 0,37 0 He 007z
11 .45 . 37 L4 ( 4ona) 977
_ 1162
2 0.2 .25 . 1130
d 0.25 0.4 (.1047) 113
1044
3 20 N.165 0.4 ne4
q - (.0749) 1
10486
/ 0,135 0.10 .45 A1
14 13 108 0.4 Cane 11118
_ i L1061 i
15 86.5 keV 50.5 kel 0.75 C esa) 1200
1043
6 4 5, i 6
16 10, 8 5.0 1.00 * ha04) 1262
L0589
15.0 2,0 .25 : n748
17 5 o 1.2 14 n7
0047
' . 2.9 a. 008
18 4.3 2,94 0.75 Lo 1051
| .N148 _
2.03 1,20 0,75 _ 0708
‘ (.0025) e
.0048
20 0.96 N.67 0.75 .0079
(.0004) o7
.0008
21 0.45 0.24 1.25 0017
l C10- 001
5.75 < 10-" |
22 0,13 kel 0.4 eV < 10
§ < (107%)
Total 0.4 eV - 15 MeV = 17.40 1.0000 1.0000
2.1 BREEDER REACTOR WITH PLUTONIUM BURNING IN SITU
NI
-
[N
Alm of this Concept
The aim here is to demonstrate the possibility of using a molten
chlorides fast breeder reactor with external cooling as a device
for consuming all plutonium produced, 4n ALtu. At first the re-
actor is fuelled with denatured uranium -233/uranium -238 and
this 1s changed stepwise to a feed of thorium and depleted or
natural uranium only.
Such a reactor will have the following phases in its fuel cycle
(Table 2.1) See Fie. 2.1
Table 2.7
Fuel input Fissile Fuel output
Phase PUF”Fd
Fertile fissile o setu Fissile Fertile
start. Build-up| U-238: 70% {U-233: 30% U-233 none none
nhase. Th
(Fig. 2.1 A)
Transient Phase| U-238: 70% [U-233: 30% Pu-239 none none
(Fig. 2.1 B) Th U-233
Steady State U-238 none Pu-2393 mixed
Th + other -233: 30% =738
Pu-isotopes
20 -
Flg. 2.1 Two-zones Reactors with uranium-233/plutonium-239
A) BEGINING
(NOPU-417)
from the reactor
B) TRANSIENT
(NOPU-501)
BLANKET
C) STEADY STATE
(UTMOST
NOPU-302)
\
V
J
U238
o>
U233 for a new
reactor
j
2.17.2 Reactor in the Builild-up phase
At the start of the cycle the reactor core is fuelled by ura-
nium-233 denatured with uranium 238 {(see Fig. 2.1). [(Table 2.7]
Table 2.3 gives information concerning
- the method of calculation
- densities of elements in each of the 5 zones
(core, wall, blanket, wall, reflector)
Table 2.4 shows the neutron balance in the core and blanket
Table 2.5 gives the breeding ratio calculated by a microscopic
metnod of the form:
- and the macroscopic method by
_ production rate of fissile nuclide
macr rate of destruction of fissile nuclidse
BR
- and the maximum neutron flux which gives informatlicon on the
flux spectrum in the core.
Table 2.6 shows the geometry of this reactor e.g. see Figp.
- radius: 0.955 m
- volume: 3.65 m?
and
- specific power: 0.75 CW(therm)/m’ of core
- total power: 2.8 GWltherm)
and inventories of fissile and fertile materials.
Table 2.7 gives some informatlon concerning
- the material flux in this type of reactor. (for more ser sectiaon
2.3).
OBJECT Thorium-uranivm Breeder with Plutoniom
burnine in situy
REACTOR TYPE : Power, Hreeder
CEOMETRY : INTERNAL ZONE : Fuel
WAL L
Ser
INTERMEDIATE ZONE .
Fle
WALL : P
EXTERNAL ZOUNE : Fertile zone
WALL, REFLECTOR
POWER (GW thermal)
a3
B
FOWER DENSITY (GW therm/m3 core) @ 0,75
NEUTRCON FLUX, MZAN (n/cmzs] s 1.6 x10
FISSILE NUCLIDE . Pu-22¢/Pu-241 in core, fuol