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ORNL-1615.txt
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{t‘
| Y CENTRAL RESEARCH LIBRA R;f
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- ‘: DOCUMENT COLLECTION
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ORNL 1615 N
Reactors-Research and Power
20 a)
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CRITICAL EXPERIMENTS ON DIRECT
CYCLE AIRCRAFT REACTOR
Dixon Callihan
R. C. Keen
CENTRAL RESEARCH LIBRARY
DOCUMENT COLLECTION
LIBRARY LOAN COPY
DO NOT TRANSFER TO ANOTHER PERSON
If you wish someone else to see this document,
send in name with document and the library will
arrange a loan.
OAK RIDGE NATIONAL LABORATORY
OPERATED BY
CARBIDE AND CARBON CHEMICALS COMPANNY
A DIVISION OF UNION CARBIDE AND CARBON CORPORATION
1] m
POST OFFICE BOX P
OAK RIDGE. TENNESSEE
Index No. ORNL-1615
This document contains 95 pages
This is copy 20 of 154 Series A
Subject Category: Reactors -
Research and Power.
CRITICAL EXPERIMENTS ON DIRECT CYCLE ATRCRAFT REACTOR
Work by: Dixon Callihan
E. V. Haake (Consolidated-Vultee)
R. C. Keen (Louisiana State University)
W. G. Kennedy (Pratt & Whitney Aircraft)
J. J. Lynn
Dunlap Scott
D, V. P. Williams
Preparation by: Dixon Callihan
R. C. Keen '
0CT 22 1953
DATE ISSUED
PHYSICS DIVISION
"A. H. Snell
Director
Contract No. W-7405, Eng 26 —_—
OAK RIDGE NATIONAL LABORATORY |f MARTINMARIETTA ENERGY SYSTEMS Lig
CARETE A RN CRRIONLS compATY IINHWIINI!HINI!H((H((NHlll(ffliIHMHINIHNI
A Division of Union Carbide and Carbon Corporatio
Post Office Box P
Oak Ridge, Tennessee
3 4456 0349579
-
\OCD-Q?\\J'I-F"L»I\)I—‘
10.
12.
13.
k.
15,
16.
17.
18.
19.
20.
21,
22,
23-26.
28.
29.
30-31.
32-36.
37.
ORNL 1615
Reactors-Research and Power
INTERQAL DISTRIBUTION
C. E. Center
C. E. Larson
L. B. Emlet (§-12)
W. B. Humes (M25)
A. M. Weinberg
A. H. Snell
R. C. Btriant
Dixon Callihan
W. K. Ergen
A. P. Fraas
R. A. Charpie
T. A. Welton i
D. K. Holmes: 5
R. R. Coveyou
A. J. Miller
J. A. Swartoutj
E. D. Shipley;
J. A. Lane
E. S. Bettis
Dunlap Scot
D. V. P. Williams
E. L. ulr Mo
ANP Reporjg 0ffice
. Biology j@brary
Health J¥ysics Library
Reactojifixperimental Enginfering Library
CentrglW Research Library
Laboy¥ory Records Departme
Labgitory Records Departmen$ ORNL R.C.
38.
100.
- 101-10k.
105-107.
108.
109.
110.
111.
112.
113.
114-115.
116-117.
118.
119.
. AF Plant Repre
. ANP Project Of7%
. Argonne Nations
. Armed Forces Splcial
. Atomic Energy Cgmmisglfon, Washington
. Battelle Memorigl In@Ftitute
. Bechtel Corporafond
. Brookhaven Natidgad¥ Laboratory
. California Reseall
. Chicago Patent ¥ bup
. Chief: of Naval gRc@earch
. Commonwealth HNis
. Detroit Edisge Congany
. duPont Compaj
. duPont Compglhy, Wigkington
3. Foster Wheeffer Co :'ration
. Idaho Og}
ERNAL DISTRIBUFION
/4
entative, Bj¥fbank
entative, @Pattle
‘ntative,/‘ood -Ridge
ce, For, Worth
Laborgory
¥opons Project (Sandia)
AF Plant Repre
AF Plant Repre
(]
Bureau of Ships
and Development Company
Carbide and Carbjh Chemicals Company (Y-12 Plant)
] Company
Department ofjfkche Wavy - OP-362
, AuBlusta
tric Copany (ANPP) (1 copy to J. A. Hunter)
General Ejctric Cofgpany, Richland
Hanford (ferations ¥ fice
ations Offce
Iowa Stgke College
Knolls tomic Power @aboratory
Los * ’mos Scientifi@ Laboratory (1 copy to H. c. Paxton)
Massafhusetts Instit@e of Technology (Keufmann)
Monsgiito Chemical Co:»any
Mounll Laboratory
Nat@bnal Advisory Confiittee for Aeronautics, Cleveland
Najifonal Advisory Comilittee for Aeronautics, Washington
Nglfal Research Laborafpry
v York Operations Ofgice
Orth American Aviatiol, Inc.
General Ilg
uclear Development Asdfpciates, Inc.
Patent:Branch, Washingt
120.
121.
122.
123,
124,
125.
126.
127.
128-129.
130-131.
132.
133.
134-139,
140-154,
Powerplant La
Pratt and Whit
USAF Headquarters
U. 5. Naval Radiologii@lDefense Laboratory
University of Calif ediation Laboratory, Berkeley
University of Cal Wiation Laboratory, Livermore
ABSTRACT
The critical experiment program on the Direct Cycle Aircraft Propulsion
Reactor was planned Jolntly by General Electric Company and the ANP group
of Oak Ridge National Laboratory. The experiments were performed by the
Laboratory group at the Oak Ridge Critical Experiment Facility.
A cylindrical assembly having a core composed of alternate layers of
hydrogeneous material and of an open lattice of stainless steel and metallic
uraniuvm epproximately 36" long and 51" in diameter was constructed. The
assembly was reflected by a 6" thick annulus of beryllium around its circum-
ference and 6" of AGOT graphite on the ends which covered both the core and
the beryllium jacket. The reactor required a critical mass of 41 kilograms
of uranium enriched to 93.3% U-235, and used Plexiglas as & mock-up moderating
material. Two mock-ups of the Direct Cycle Reactor are reported here. In one
of these modifications the moderator, the fuel disks and the stainless steel
supporting layers for the fuel disks were horizontal. The second mock-up con-
sisted of a series of concentric rectangular shells formed by the rotation of
an appropriate quantity of the core materials from a horizontal to a vertical
position.
Core tjpe fuel and moderator removal control rods were calibrated by
both the stable period and the "rod drop" methods.
Power and neutron flux distribution studies were made on microscoplc
and macroscoplc bases for both these assembly mock-ups. Aluminum catcher
foils in contract with the U-235 metal were used in the power distribution
measurements and the flux dlstrlbutlons were determined by indium foil
activation.
Measurements were made of the changes in reactivity resulting from the
removal of a section of the beryllium reflector and the substitution of other
materials for it. Losses in reactivity were also measured in terms of the
separation of the two halves of the assembly at midplane and compared with
calculated values, treating the assembly as a bare thermal reactor. Reason-
able agreement was obtained between experimental and computed values.
Evaluations were made of certain experimental poison rods and. of sub-
stituting limited amounts of molybdenum for stainless steel and of graphite
for Plexiglas.
The end reflector was removed from approximately one eighth of the
aggembly and a stack of Plexiglas erected and other alterations made to
further mock-up the Direct Cycle Reactor. The effects of these changes
on the reactivity and neutron flux were determined.
|
TABLE OF CONTENTS
Page
AE’IRACT » . e . * ¢ . e [ L] . > * | - * . & . - ’ o - . * . e 5
IlIST OF FIGURES [ * e o ¢ & * o * - o ) ® * e . [ ) * . * - L] * ' 7
IIST OF TABIES . . ® . * . * * - - o o . * - * ® * a . * * ® . lo
T. INTRODUCTION o « o « o o o o o « o o o o o o o o o o s wao. 11
II. IESCRIPTION OF EQUIPMENT AND ASSEMBLIES . . . . + . . . . .. 11
A. Permanent Equipment .. . . ¢« & ¢ ¢ 4 ¢ o o o o o o o » o o 11
B. Shelf: Type Mock-Up:of Direct Cycle Reactor . . .« . « « . . 1h
C. Conversion from Shelf Type Assembly to Rectangular
SHOLL TFPO = o v o o o o o o o o o o o o o o o e v o o4 18
D. Conversion from.Rectangular Shell to Water-Cone
Reflocteod MOCK-UD +« « « o o o o« ¢ o o o« o o o o « o » o 18
III. EXPERIMENTAL STUDIES IN SHELF TYPE ASSEMBLY . . . « « . . .« & 22
A, Control Rod Calibrations « « « o o o« o o o« o o o o o o « o 22
B. Temperature Effect8 . .« « « ¢ o ¢ ¢ o o 0 o ¢ o o ¢ o o o« 27
C. Reflector Studles e e s o s o 4 e o s o s o s e e e e+ 29
D. Power and Neutron Flux Determinations . . « « « ¢« « » » « 36
IV. EXPERIMENTAL STUDIES Ofi RECTANGULAR SHELL TYPE ASSEMBLY . . . 56
A, Control Rod Calibratlions . « o o o o o « o ¢ o s o ¢« o« « « 56
B, Temperature Effects . . « ¢ ¢ ¢ ¢ ¢ ¢ ¢ 0 ¢ o o o @
C. Plexiglas Thicknees Reactivity Coefficlent . . . . «. « . & 59
D. Effect of Separation of Core at Midplane . . . . . .
E. Rofloctor StUdle8 o « + o o o o o o o o o o o o o o o o o 63
F. Danger Coefficient Typs EvAluatlons . « « o+ « o o o « o+ o 66
G. Power and Neutron Flux Determination . . « ¢« « ¢ ¢« ¢ « & T2
V. EXPERIMENTAL STUDIES ON WATER-CONE REFLECTED ASSEMELY . . . . 86
A. Travefsés ianater-Cone Reflected Assembly . « « « . . . . 86
VI.comciusxoms......_,,.,............-.....9o
VII. APPENDICES + & « « + v v o o o o oo v v o n oo v ueoon Ol
A, Conversion from Shelf to Rectangular Shell Mock-Up . . . . 9l
B. Analyses of Reactor Materials . . . . « ¢ ¢« ¢ ¢« o o o« « « = 93
C. Summary of Materials in Reactor Assemblies . . . . . . . . 9
mnliiy
6.
11.
12,
13.
1k,
15.
16.
17.
18.
19.
20.
21,
22,
23.
-
LIST OF FIGURES
Photograph of Two Halves of Aluminum Matrix . o « + « . .
Photograph of Fuel Element o o o o o o « o . .
Loading Chart of Shelf Type Assembly . . . .
Photograph of Interface of Shelf Type Assembly . . . . . .
Loading Diagram for Rectangular Shell Type Assembly . . .
Photografh of Midplane of Rectangular Shell Type Assembly
Photograph of Small Area of Midplane of Recténgular Shell
Type Assembly . * . . . . . o o . Q * * * .
CalibratimnAof'Control.Rod A v v v e 6 o e s s e 0 e e
Sengitivity .of Control RodiA e e e 4 e 4 e s
Reactivity Change ve Temperature for Shelf Type Assembly
Refleétor Value vs Void Width for Composite Reflector . .
Sensitivity of Reflector Value vs Vold Width for Composite
Reflector * . e L] * * . * * . » . . . . * .
Reflector Value vs Composition for Composite Reflector of
Stainless Steel and Plexiglas located at Bottom of Reactor
Reflector Value vs Composition Reflector of Stainless Steel
and Plexiglass located at Side of Reactor . . . « o « « « &
Photograph of Materials used in Power and Neutron Flux
Determinations . ¢« ¢ ¢ ¢ ¢ ¢ o o ¢ & o 4 e
Radial Power Distribution in Shelf Type Assembly . . » . . .
Axial Power Distribution in Shelf ije Agsembly . . . .
Power Distribution 10 Cell Mel2 & v v v v o o o o o o o o &
Radial Neutron Flux Distributlon In Shelf Type Assembly . .
Axial Neutron Flux Distribution in Shelf Type Assembly . .
Vertical Radial Neutfon Flux Distribution in Shelf Type Assembly
Outline Drawing of a Unit Cell . . . o ¢« « + &
Vertical Neutron Flux Distribution in Unit Cell Through Center
Of Fue l Di Sk * -* - o e ° . o . * e * - o . o
_7-
Page
13
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21
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25
28
32
33
35
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39
L0
41
L3
L
45
L8
L9
2L,
25.
26,
2To
28.
29.
30.
31,
2.
33.
3L,
35.
36.
37.
38.
39.
h’Oo
L1,
el
Vertical Neutron Flux Distribution in Unit Cell off Center .
Of Fuel Disk * . @ ® » 0 o ® e . o ® * 0 ® a * o . L] *® ® - * *
Vertical Neutron Flux Distribution in Unit Cell near Edge of
Fuel DiSk . * . o e * e o e - o ° ® . . » » ® . ’ * o - *
Vertical Neutron Flux Distribution Through Axis of Unit Cell
Between Fuel Disks . & . & 4 v ¢ ¢ 2 « o o o o o o o o o »
Vertical Neutron Flux Distribution off Axis of Unit Cell
Betwoen Fuel Diske o o v o ¢ o ¢ o o o o o o o o o o o o
Vertical Neutron Flux Distribution Near Edge of Unit Cell
Between Fuel DiBKB o o o o « o o 6 o o a o « o o o o o o
Neutron Flux Distribution Through a Unit Cell M-12 Having
2-Mi1l Disks Parallel to. PlexXiglas . « o o v o o o o o o o o
Neutron Fiux Distribution Through a Unit Cell M-12. Having
2-Mil Disks Perpendicular to Plexiglas . . . . . . . . . .
Bare and Cadmium Covered Indium Traverses Across a 10-Mil
Fuel DiSk 2 L] o ? L] e N * o ° . * L] ® * . e L] L] o * . 2 - *
Change in Reactivity ve Plexiglas Thickness . . + « « « + . .
Change in Reactivity vs Separation Distance at Midplane . . .
Change 1in Reactivity ve Plexiglas Thickness for Stainless
Steel-~-Plexiglas-Boral Composite Reflector . . . . . e e
Change in Reactivity vs Plexiglas Thickness for Stainless Steel-
Plexiglas-Cadmium Composite Reflector . « o s o o o o ¢ o @
Bare and Cadmium Covered Indium Traverses through Composite
Reflector with Boral Strips Present . o ¢ ¢« ¢ ¢ ¢« o ¢ o « &
Cadmium Fraction vé Distance from Bottom of Test Section for
Composite Reflector with Boral Strips Present . . . . . . .
Bare and Cadmium Covered Indium Traverses Through Composite
Reflector with the Boral Strips Removed . « « ¢« ¢ ¢ o « o &
Cadmium Fraction vg Distance from Bottom of Test Section for
Composite Reflector with Boral Strips Removed « « &« ¢« + .
Power Distribution Through Cells M-12, M-8, M.6 and M-4 in
Rectangular Shell Type Agsembly . o o « o+ o ¢ o o o o o o &
Radial Power Distribution at Midplane in Rectangular Shell
Type Assembly * o o o o * . . . o e o o ° * . L] . o . & * e *
-8-
Page
50
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o3
51
22
o7
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62
6l
&5
67
69
70
73
7>
42,
43.
L,
L5,
L6,
47,
49.
50.
5_10
52,
el
Shelf-Shield.ing Of Fuel DiSk o’ * o - * 4 L} * * . . * . e * . . *
Vertical Radilal Neufiron flux Distribution between Plexiglas
in Rectangular Shell Type Assembly v « o « « « ¢ o & « » o &
Horizontal Radial Flux Distribution Through Plexiglas in
Rectangular Shell Type Assembly . o o ¢ ¢ o ¢ o o ¢ o ¢ o &
Axial Flux Distributibn‘Through Cell M-12 in Rectangilar Shell
TypeAssembly....A..._..._......-........
Horizontal Neutron Flux Distribution at Plexiglas Intersection
in Rectangular Shell Type Assembly . . . « « + v ¢ + o o &
Vertical Neutron Flux Distribution Across Centrial Rectangular
She ll Type Cell’ M-12 -+ . ” . * * . ® ° . o * » . * * * - *
Horizontai Neutron Flux Distribution Around General Electric
Company Experimental Polson Rod + + & & o ¢ « ¢ & o o o & &
Vertical Neutron Flux Distribution Around General Electric
Company Experimental Polson Rod . « &+ « « ¢ o & v o & & © &
Axial Neutron Flux Distribution Through Cell R-12 In Water-Cone
Reflected. MOCk-UP . ¢ . * . o .. * . * . . LI . * ‘u e o . .
Axial Neutron Flux Distribution Through Cell U-12 1n Water-Cone
Reflected MOCk-UP * * . * * * * o ) * [ ] o e 4 * * - . * . . .
Axial Neutron Flux Distribution Through Cell H-12 in Unaltered
Segment of Water-Cone Reflected MoCk-Up . « « o« & ¢ & & « &
Page
_77
78
79
81
82
83
8
8
87
88
89
1I,
IIT.
XIV.
Xv,
Page
LIST OF TABLES
Comparison of Rod Calibratlons « « « « « v ¢ o ¢ o o o« o o o 26
Reactivity Change Introduced by Substituting Beryllium
for Air * & * 9 e * * . * * ® ., * * 4 * * * .. o * * * - ’ 29
Reactivity Change Effected by Substlitution of Stainless
Steel and Plexiglas for Beryllium . . « o o « o ¢« o & o & 30
Reactivity Losses for Varlable Void Width in Reflector . . 31
Reactivity Losses Effected by Substitution of Stainless Steel
and Plexiglas for Beryllium . ¢ . ® & * . * * L ] ¢ * [} . * ) 31
Reactivity' Losses Effected by Varying Composition of the
Bottom Reflector ® . . ) * [} . .. e v o . L} s e * - o e . L ] o ' 3'+
Reactivity Losses Lffected by Varying Compositlon of the
Side Reflector . * * . e . .. & e & e * . & . * e L] * & . * . 36
Thermal Neutron Distribution in a Unit Cell . . « « o . . + . 56
Calibration Ihta"for Control Rod AT 4n Rectangular Shell
Tneflssemblyoooo.olqo‘ooo--oonooooo.ooo 59
Summary of Control Rod Cai_l.ibz_'a'tion DRt o ¢ ¢ o ¢ o ¢ 0 0 o 59
Effect of Core G’ap on ReactiVity ¢ ¢ o & o 0 e ¢ e . o e 61
Polson Rod Reactivity Changes « + « « o ¢ ¢ s ¢ ¢ o ¢ ¢ « o T1
Compar‘ison of Molybdenum and Stainless Steel . ¢« « ¢ ¢« ¢+ o & 11
Relative AXial POWBI‘ s o @ .",.)...l... s 9o & @& o % o & & » & @ 72
Cadmium Fractions of Fuel Disks . « « o « + o s o o ¢ o o o 76
.
«l0a
I. INTRODUCTION
This report is a summary of the Information contained in five progress
reportsl, of limited circulation, published at intervals during the course
of these experiments. Since these progress reports were of limited cir-
culation and avallable only to those directly connected with the project, it
seemed advisable to make the information obtained from the critical experiments
available on a wider basis in the form of an overall report.
A description of the program of the critical experiments to be performed
by the Oak Ridge National Laboratory contributing to the design of the Direct
Cycle Nuclear Reactor by the General Electric Company is given in their Doc-
ument DC-51-11-6, dated November 3, 1951, entitled "9213 Critical Experiment
Program", and supplements, dated December 14, 1951; June 12, 1952 and others
subsequently lssued as work on the program progressed.
The first mock-up of the reactor as actually constructed consisted of a
right circular cylinder, with axis horizontal, and a core 36" long and 51"
nominal diameter containing 41.2 kilograms of uranium or 38.5 kilograms of U-235,
The H to U-235 atomic ratio was 225. The core composition by volume fractions
was as follows: Plexiglas (to simulate water) 0.319; stainless steel 0.043;
uranium 0.00185; aluminum 0.063 and voids 0.573. It was assembled in a matrix
of square aluminum tubing which will be described later. This mock-up, in
which the Plexiglas was in horizontal layers separating groups of six layers
of an open structure of type 302 stainless steel sheets holding the uranium
metal disks, was designated asg the "shelf type assembly”. This mock-up is
also referred to as CA-5. |
The second mock-up consisted of a series of concentric rectangular shells
formed by rotating an appropriate number of Plexiglas strips and their accompany-
Ing structure of stainless steel sheets and fuel disks from a horizontal to a
vertical position. This rotation was supplemented by minor changes in some core
and reflector materials but with no change in the amount of uranium present.
This modification, which will also be described in detail later, was known as the
"rectangular shell type assembly" and was used to obtain additional data pertin.
ent to concentric annuli in the design of the Direct Cycle Reactor. Thls mock-
up is referred to as CA-6. Additional minor changes were made to the rectangular
shell type assembly during the course of the experiments and this third mock-up
1s designated as CA-T.
" II. DESCRIPTION OF EQUIPMENT AND ASSEMBLIES
A. Permanent Equipment:
The critical experiment assembly has been adequately described in
other reportse, and only a brief description of the components which
are essential to understanding of current experimental. techniques
will be included here. Such features as shielding, interlock system,
safety systems and scrams. are omitted since they have very little bearing
on these experimental results.
1 Callihan, D. '"Preliminary Direct Cycle Reactor Assembly Part I, Y-B23-1,
February 26, 1952; Part II, Y-B23-2, May 21, 1952; Part III, Y-B23-5, June 18,
1952; Part IV, Y-B23-7, June 30, 1952, and Part V, ORNL 52-12-225, December 15,
1952.
2 Bly, F.T., et al, NEPA Critical Experiment Facility, NEPA-1769, April 15, 1951.
-Xl-
Assembly Structure
' The assembly apparatus consists basically of a matrix of square
2S aluminum tubes stacked horizontally which, when assembled,
form a &' cube and into which the reactor materials may be placed.
The &' cube 1s divided into. two identical halves, except that one
i1s stationary and the other can be moved by remote control a dis-
tance of 5' from the stationary half. Xach half consists of 576
tubes, stacked in a 2L x 24 cell array. These tubes are 36" in
length, 3" x 3" outside, and 0.O4T" wall thickness. Part of the
reactor materials are placed in each half and the assembly 1s made
critical by control rod adjustment after the two halves are to-
gether. Figure'l 1s a photogiaph of the two halves of the assembly.
(The materials visible in the upper portion of the moveable half
have no relation to the Direct Cycle Reactor.) The moveable half
is driven by a power screw coupled by gears to a 1 HP. D.C. shunt
wound motor. The speed of the motor and the reducing gears 1s so
ad justed that the moveable half approaches the fixed half wilth a
speed of 33" per minute between 5' and 8" separation, 6" per
minute between 8" and 2", and 1" per minute between 2" and the
stopping position of the moveable half. Positions of the moveable
half relative to the fixed half are indicated to 0.01" over the
entire 5' travel by a Selysn Veeder-Root mechanism coupled to the
power screw. Separations less than one half Iinch are Indlcated
to 0.001" by Starrett Micrometer dial indicators coupled through
Autosyn 400 cycle Selsyns to points at the bottom of the matrix.
The precision of the incremental separatlions of the two halves
was the order of¥ 0.001". Due to a lack of parallelism of these
facing halves, however, the lnaccuracy of the overall separation
was estimated to be about 0.02",
Instrumentation
The radiation level of the reactor 1s monitored by eight in-
dependent instruments: a scintillation counter, a fission
chamber, and six BF3 filled neutron detectors, two of which are
proportional counters and four are ionization chambers. Leakage
radiation is measured by placing, the detectors at varying dis-