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ORNL-1810.txt
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CENTRAL RESFARCH LIBRARY
' DOCUMENT COLLECTICN
AEC RESEARCH AND DEVELOPMENT REPORT ori-1s10
Reactors-Research and Power
R
3 4456 0349790 1
SOME ECONOMIC ASPECTS OF
THORIUM BREEDER REACTORS
H. C. Claiborne
M. Tobias
OAK TRIOGE NATIOCNAL LARCRATORY
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ORNL-‘f 0
Copy No. é‘
REACTOR EXPERIMENTAL ENGINEERING DIVISION
J. A. Lane
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SOME ECONCMIC ASPECTS
OF THORIUM BREEDER REACTORS
by
H. C. Claiborne and M. Tobias
. 0cT 121959
Date Issued
Contract No. W-7405-eng-26
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TABLE OF CONTENTS
List of Tables and Figures
Acknowledgement
SUMMARY
INTRODUCTION
TWO-REGION REACTORS
Methods and Ccnditions
Processing Cycle Times and Uranium Isotopes
Nuclear Calculations
Cost Estimation
Reactor and Turbogenerator Plant Investment f
Efficiency ¢
Operation and Maintenance ¢
Inventories
Chemlcal Processing
Feed Costs
Results
Major Process Variables
Effect of Group-3 Poison Cross $é;tion.Variations
Effect of External Power Density Variations
Accuracy of the Two-Group Model and the Calculation of
Breeding Ratio
Accuracy of Cost Estimate
ONE -REGION REACTORS
Methods and Conditions
i‘.i;fi SOV ,fiwfi&fiz‘
1k
15
15
15
16
17
17
18
20
20
23
ol
4o
43
TABLE OF CONTENTS (Contd.)
Fission Product Poisgns
Isotope Conéentrations and Critical Equation
Cost Estimation
Results
NOMENCLATURE
LIST OF REFERENCES
APPENDIX I - Constants Used in the Nuclear Calculations
Page
"
46
47
51
53
54
. -
LIST OF TABLES
Title Page
I. Nuclear Power Plant Efficiencies 15
II. Typical Cost Brcakio.m znd Heutron Balances for Two-Region
Reactors 27-28
I1T. Effect of Substantial Changes in the Nuclear Constants 29-30
Iv. Cost Breakdown and Neutron Balances for Several One-Region
Reactors Near Optimum Conditions 49-50
LIST OF FIGURES
1. Schematic Flowsheet for a Two-Region Thorium Breeder Reactor 31
2. Effect of Power on Cost of Two-Region Reactor Plant 32
5. Effect of Steam Conditions on Turbogénerator Plant Efficiency 33
L, Effect of Steam Conditions on Power Plant Cost for a 300 Mw
Plant | h
5 Effect of Blanket Thickness on Unlt Cost 55
6 Effect of Thorium Concentration on Breeding 36
T Effect of Group-3 Poisons on Unit Cost Breeding Ratio 5T
8 Effect of Blanket Uranium Concentration on Unit Cost 38
9 Effect of Group-3 Poison Cross Section on Unit Cost 359
10. Effect of Temperature on Unit Cost 4o
11. Effect of External Power Densities on Unit Cost 41
12. Effect of Process Cycle Time on Unit Cost 51
13. Effect of Process Cycle Time on Unit Cost 52
14. Effect of Process Cycle Time on Unit Cost 23
15. Effect of Thorium Concentration on Unit Cost 54
16. Effect of Reactor Size on Unit Cost and Breeding Ratio 55
ACKNOWLEDGEMENT
The authors wish to express their appreciation for the veluable
advice givén in the ‘course of this work by M. C. Edlund, under whose
supervision this study was performed, R. B. Briggs, and D. E. Ferguson.
Grateful acknowledgément ig made to T. B. Fowler for his able and extensive
efforts in coding and supervising the ORACLE calculations.
SUMMARY
A study of the effects of geometrical and some operational variables
on the economics and characteristics of thorium breeder-power reactors has
been made as an aid in the selection of design criteria for the TBR program.
No original effort was made to estimate plant investmefit costs or
to introduce new concepts of reactbr technology. Plant investment was assumed
constant for all systems studied under equal power and temfierature conditions.
The state of technology and cost factors assumed were those‘reported by
-Briggs(3) and Arnold et al(l). The effect on power cost of core radius,
blanket thickness, blanket uranium and thorium concentrations, chemical pro-
cessing cycle times, poisons and external power density have been investigated
using a consistent method of calculation with a standardized set of nuclear
constants and cost factors. All results are for a 3-reactor power.station
delivering 375 Mw of electricity to a power grid.
For both one- and two-region reactors, the unit cost of power is
- rather insensitive to fairly large changes in nuclear parameters and process
variables. This is a direct consequence of plant investment and other fi;ed
charges representing nearly 80% of the power cogt.
The results, based on opergting and maintenance costs for conventional
power and chemical plants, indicate that a two-region reactor station could
produce power for 6.2 mills/kwh with a fuel cost of 1.8 mills/kwh. Applying
error limits to the items comprising the total cost, a cost range of 5.5 to
8.0 mills/kwh is obtained. |
The cost of power from a one-reglon reactor station was about 0.9
mills/kfih (2.6 mills/kWh fuel cost) higher than for a comparable two-region
system if the plant investment and other fixed charges are considered equal
—— >
for the two types. It is believed that the fixed charges will be somewhat
smaller for the one-region reactor because of simpler comstruction and
operation.
The spproximate characteristics of the reactors required for pro-
ducing power for the above costs are:
Two-Region | One-Region
Core diameter, ft 5 12
Blanket thickness, ft 2-1/4 | --
Core power, Mw 390 fi81
Blanket powver, Mw 91 -
Core povwer density, Mw 210 19
Thorium conc:, gm/kiter - . . 1000 260
Blanket uranium conc., gm/kg Th 3 . ae-
Core uranium conc., gm/kg D0 8.3 4.5
Core U-235 + U-233 conc., gm/kg D0 2.8 6.7
Core Thorex cycle, days 336 450
Blanket Thorex cycle, days 140 -
Hydraulic separator cycle, days 1 -
Average reactor temperature, °C 280 280
A comparison of the cost items in mills/kwh for near optimum one-
end two-region reactors (assumes equal fixed costs) is shown below.
Two-Region One-Region
Plant investment (less chem. proc.) 3.7k 3.74
Fuel inventory 0.4k 0.84
D0 inventory ' 0.52 0.66
— "
Two-Region One-Region
Fixed chemical processing 0.76 | 0.76
Variable chemlcal processing 0.32 0.18
Operation and maintenance 0.75 | 0.75
Feed (DEO and Th) - 0.20 0.25
Uranium (233 and 235) credit 0.49 0.05
Net unit cost of power 6.2 7.1
From these results, it is apparent that the net unit cost of pover
from the two-reglon reactor 1s nearly independent of the value of uranium
since the fuel inventory charge and the breeding credit are approximately
equal. This is not true for the one-region reactor, however. 1In that case,
the breeding credit is small compared to the fuel inventory charge, so that
any variation in the latter due to a change in the value of uranium will cause
a corresponding change in the cost of power which is virtually uncompensated
by the breeding credit.
I -5-
INTRODUCTION
The feasibility and the technology of aqueous homogeneous reactors
have been discussed elsewhere, most recently by Briggs(j). The presgnfi
work is concerned with the results of detailed calculations of the effect
of the major process variables on the power cost and characteristics of
thorium breeder reactors in order to help gelect design criteria for the
TBR. In addition, it was desirable to estimate the possible effect of
errors in the nuclear parameters on the cost of power.*
The different reactor systems were coupared on the basis of a
_fixed amount of electrical power (125 Mw per reactor) delivered to a power
grid since power is the main product. If power output were not constant,
the effect of the process variables would be masked by the effect of power
level, the most important factor in unit cost calculatioms.
An electrical power output of 125 Mw was chosen as standard for
one reactor or 375 Mw for a 3-reactor station. This is equivalént to
480.8 Mw of heat for a net station efficiency of 26%. The parameter
studies, other than temperature, were made for an average reactor
temperature of 280°¢.
| At the present time, it is impossible to estimate the cost of
electricity from nuclear power stations without a fairly large uncertainty.
Nevertheless, a study such as this, based as it is upon stated cost factors
and & consistent method of calculations, can be used to determine what is,
and what is not, of relative economic importance and further provides a
rational basis for the selection of most design criterisa.
¥ The ORACIE was used to perform the large number of required reactor
calculations.
', v Trooeat meph R
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by e T fiéf‘ Lo
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This report consisgts of two principal parts. The first part is
concerned with the two-region thorium breeder reactor and the second with
the one-region type. Cowmparison is made on a common basis insofar as
possible.
TWO-REGION REACTORS
A 5.
TWO-REGION REACTORS
Methods and Conditions
The program for the study of the two-region reacto:‘has been pre-
viously outlined by Briggs and Edlund(h). The data that were used to get
cost_factors and process characteristics are,givén in other publications(5’lo),
and are discussed in a later section of this report.
A schematic flow diagram of the system studied is shown in Figure 1.
The core material will be chemically procesbed by two methods. The core
material is treated in a liguid-solids separation plant utilizing hydraulic
separators to.remove the precipitated poisons. This érocedure is capable
of removing 75% of the so-called group-3 poisons (fission product poisons
affected by chemical processing). A more complete discussion of -this
(1)
poison removal method is given by Arnold et al Complete poison
removal from the solution carrying the precipitated poisons is effected
in the Thorex plant at a rate considerably less than that used for liquid-
solid separation. Since the blanket materiasl is a slurry, poisons must be
removed from it by the Thorex process only.
In order to produce uranium of high enrichment (about 95% U-233)
the blanket stream will have to be partially processed for removal of the
excess U-233 (represented by breeding gain) before any mixing of the core
and blanket streams in the chemical pfocessing plant. The core enrichment
will be only 25-30% U-233. Byyprocessing to remove protactinium, uranium
composed of nearly 100% U-233 could be produced. For these calculations,
however, it was assumed that the uranium product would be that derived from
the blanket with all protactinium decayed to U-233 and mixed with the
uranium isotopes.
S 5-
The calculation procedure, which is successively described in the
following sections, consists of four main parts:
1) calculation of chemical processing cycle‘times apd uranium
isotope concentrations in the blanket and the core by isotope
balance equations for the particular blanket power selected
.(for any set of parameters, calculations were mfide for three
reactor powers); |
2) two-group nuclear calculations to determine the critical con-
) centration and the neutron balance which yields in turn the
core power and the ratio of resonance to thermal capture in
the thorium; o
3) unit cost calcfilations ;
4) plot of unit costs versus total reactor power so that the costs
at a particular total power can be used for comparison of the
systems.
The parameters studied were core diameter, blanket thickness,
blanket U-235 concentration, thorium concentration, core poisoms, tempefature
and power density of the system outside the reactor (piping and heat
exchangers).
Processing Cycle Times and Uranium Isotopes
For purposes of chemical process calculations, the fission product
poisons are considered to be composed of three groups(j). The first group
consists of the noble gases, the second of the high cross-section isotopes