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ORNL-2278.txt
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AEII RESEARCH AND DEVELOPMENT REPORT Re?jif Specia
Wi I iy
3 Y45k 035147 2
VISCOSITY MEASUREMENTS ON MOLTEN
FLUORIDE MIXTURES
S. |. Cohen
T. N. Jones
i BEBlflSSlHED
By AuTee H.n"r 0Oy: ? //t— -'(p /
il AP di. .. - é.z 1R 0D nm
(o) VA N (e AT
DOCUMENT COLLECTION
LIBRARY LOAN COPY
Do IIOT THMISFEFI TG LR PERSBH
3 lf you R someone else to see lhis
' document, send in name with dflwmm‘l
and the library will arrange a Iunn
.5A
ors
OAK RIDGE NATIONAL LABORATORY
OPERATED BY
UNION CARBIDE NUCLEAR COMPANY
A Division of Union Carbide and Carbon Corporation
POST OFFICE BOX X * OAK RIDGE, TENNESSEE
wtit ot 2270
This document consists of 50 pages.
Copy &~ 208 copies. Series A,
Contract No. W-T4O5-eng-26
Aircraft Reactor Engineering Division
VISCOSITY MEASUREMENTS ON MOLTEN
FLUORIDE MIXTURES
S. I. Cohen
T. N. Jones
DATE ISSUED
JUN = 8 1957
OAK RIDGE NATIONAL LABORATORY
Operated by
UNION CARBIDE NUCLEAR COMPANY
A Division of Union Carbide and Carbon Corporation
Post Office Box X
Oak Ridge, Tennessee
ARIETTA ENERGY SYSTEMS LIBRARIES y -
IR
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*
2
TABLE OF CONTENTS
ABSTRACT .« v vv e es s enenananeennennnnnnesnenannasscenannns errene 1
INTRODUCTION . ........ e eraaean. et et e re e, 2
EXPERTMENTAL APPARATUS AND TECHNTQUES .o evvrvneeeencnnnneresnonnsons
The DrybDOX +.ceveescoresacocrcosscsoonnsonsoorssoenssssovosasonsscss
The Fm‘mce 0 A S PP RS e R NP b YD st R T RE DO R0 LT OE NS E RS rODY S SDO G
-~ W\
The Capillary Viscomeler .c.ceescvooconnes P -~
The Brookfield Viscometer ....... ceoscsccsnoenss sececeseiesnescosease 1O
INSTRUMENT CALIBRATION ...-6ecceovseococooecsecnsnssaancscansnsens cassess 19
EXPERTMENTAL RESULTS ....c00v000. tsccsssessacesotnansens cresecsenscsss 29
CORRELATIONS ..... crsenone cecavan tsecsceseranona G sconasuntasast e as . 34
RHERMCES * & & % @ & v 9T *® % % 0 3 B B KB B8 F A OO0 0 & P R GO T DL R R OO H SN EF O 9 o 9 & 3 & 0 O 45
ABSTRACT
This report is a summary of the experimental viscosity
program on fused fluoride mixtures which has been carried
out in support of the ANP effort at the Oak Ridge National
Laboratory. The experimental techniques which have been de-
veloped are described, data on the visceosity of 36 mixtures
are tabulated, and several correlations involving these data
are discussed.
IRTRODUCTION
The value of fused fluorides as coolants and fuels for high tempera-
ture, circulating-fuel reactors was recognized early in the CORNL-ANP program.
However, the scarcity of known and reliable data on the thermal properties
of these flulids seriously hampered the initial design efforts. To remedy
this situation, a program was outlined to obtein experimental data on the
viscosity, enthalpy and heat capacity, density, and thermal conductivity of
the fused fluorides and their mixtures. This report is a summary of the
portion of this prdgr&m concerned with the measurement of the viscosity of
the fused fluoride salts.
The experimenter is confronted with a number of difficulties in the
measurement of the viscosity of these fluids:
(1) The high melting points and wide extent of the liquid state
of the fluoride salts establishes a temperature region of
experimental interest between SOOOC and l,OOOOC.
(2) All of the common materisls available for the construction
of the experimental apparatus corrode in the molten fluoride
salts. In the presence of even small amounts of oxygen or
water vapor, the corrosion rates are greatly accelerated.
(3) Since these salts in the molten state combine strongly with
both oxygen and water vapor, the purification of the salt is
difficult. Further, to insure & continuing purity, and hence
avoid large amounts of contaminating corrosion products, it is
necessary to maintain the molten salts in an inert atmosphere.
() Some of the salts, such as beryllium fluoride, present prob-
lems in handling due to their toxicity.
(5) The fluid viscosity in the temperature range of intérest is
low, varying from approximately 2 to 15 centipoises.
These difficulties impose severe requirements on the measuring equipment by
limiting the choice of techniques, construction materials, and instrumentation
end by complicating the experimental manipuletion of the apparatus.
A number of techniques hasve been investigated by the experimental groups
at the Oak‘Ridge National Leboratory in developing suitable instruments for
measuring the viscosities of fused salts. Knox and KErteszl and later Redmond2
3 used a modified form of the Brookfield rotational viscometer. El‘cvbiasslF
developed a gravity flow capillary efflux viscometer. Knox and KErtesz5 oper-
and Cisar
ated a capillary device in which fluid flow was accomplished by gas pressure.
A "falling-ball" viscometer using & radioactive cobslt-plated Pyrex bead was
developed by Redmond and Kaplans.
After review of this early work on the measurement of the viscosity of
the fluoride salts, it was decided that the most expedient route to results
of the desired sccuracy was through further refinements of the apparatus and
techniques for the modified Brookfield and capillary efflux viscometers. Dur-
ing this same period of apparatus development, salt preparation'techniques
were greatly advanced by the Materisls Chemistry Division. Thus, the resultis
reported are in genersl for high purity salt mixtures.
The general techniques for fused salt viscosity messurements have been
developed sufficiently to place these measurements in the category of routine.
g
_— "
The detalled discussion of these techniques and the apparastus modifications
is contained in the section of this report on experimental equipment and
procedures.
Some 36 mixtures have been studied at ORNL*. These have included
binary, ternary, and quaternary mixtures of the following fluorides:
NeF, LiF, KF, RWF, BeF,, ZrF, UF,, UF,, and TuF,.
3)
A modest program of viscosity measurement on fused fluorides will be
continued. As new mixtures are formulated and found to be of sufficient
interest, viscosity data will be supplied to the various design groups
studying fused fluoride reactors. In addition, a program to investigate
fused salt systems other than fluorides is planned. At present this plan
includes studies on chlorides, and mixtures of chlorides and fluorides.
Sonme data7 have already been obtained in the chloride system. Other sys-
tems will be studied as they become of interest.
In addition to the ORNL program, the Mound Laboratory is involved in an
extensive investigation of the viscosity of fluorides comprised mostly of
mixtures of the alkali fluorides with BeF2 and UF#' This work is being
carried out by B. C. Blanke using a rotational viscometer developed at
the Mound Laboratory.
o R
— -5~
EXPERIMENTAL APPARATUS AND TECHNIQUES
The experimental apparatus and techniques used in the measurement
of the viscosity of the fused fluoride mixtures are described in the
paragraphs which follow. This equipment includes the two viscometers
(capillary efflux and rotationsl), the viscometer furnace, and the dry-
box.
The Drybox. Because of the necessity for handling these salts in an
inert atmosphere, all measurements were made In a drybox under an argon
blanket. This box was constructed from 1/8-inch mild steel with the top
and front consisting completely of Plexiglas windows. The box was 50
inches high, 30 inches wide, and 24 inches deep. Long rubber gloves were
attached to Plexiglas rings located on the front at shoulder height to
ensble convenlient and comfbrtable manipulation of the equipment located
within the box. A photograph of the box is shown in Figure 1.
One side of the drybox was constructed as a door to provide access
to the inside. This door was constructed of L/h-indb aluminum to reduce
its weight and was sealed against a live rubber tubular gasket by KHUfVISE
H-200 clamps located around its periphery. Shelves and a bracket to support
the Brookfield viscometer were welded to the inside wells and a cooling coil
made from L/h~inch copper tubing was located on the wall opposite the door.
This coil was provided to reduce the temperature rise in the drybox due to
prolonged operation of the furnace, The efficiency of this coil could be
increased for high heat loads by the use of a 15 cfm blower to establish a
forced draft across the tubes.
\ _
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Fig. 4. Photograph of Drybox Showing Furnace and Brookfield Viscometer
in Operating Position.
| -7-
A number of precautionary measures were taken during construction of
the box to insure gas tightness. Thermocouple leads were brought through
the drybox wall in Conax fittings and attached to terminal blocks on both
the inside and ocutside surfaces of the wall to eliminate strain on the
seal. Electrical leads were introduced through similar special fittings.
These fittings, as well as the fittings used for the cooling coil, gas in-
let, and gas outlet, were welded in place. The welds were heavily pasinted
with Glyptal before the finasl paint was applied to the drybox. The box
wes periodically checked for tightness with a Freon lesk detector.
A series of {ests was conducted to ascertain fihe optimufi procedure
for obtaining argon drybox atmosPheresg. It was found that best results
were produced by introducing argon at the bottom of the box and allfiwing
it to exit near the top through an oil bubbler. The box was usually purged
in this manner overnight with a flow of from 4 to 8 cubic feet per hour of
argon before the test mixture was exposed to the drybox stmosphere.
The Furnace. It was necessary in carrying out this experimental program
to design a tube furnace which would bring a capsule consisting of a
1k-inch section of one-inch I.P.S. pipe filled with a fused fluoride to
red heat quickly, hold the temperature constant along the entire length
of the capsule, and attain equilibrium rapidly after adjustments in the
temperature setting. A disgram of the furnace along with the temperature
measurement and control systems ig shown in Figure 2, and a photograph of
the furnace is shéwn in Figure 1.
The furnace shell was a cylinder 16 inches high and 10 incheg in dia-
meter, mounted on casters and equipped with leveling screws which can be
THERMOCOUPLE
LOCATION
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ORNL-LR-DWG 19834
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Fig. 2. Diagram of Furnace with Temperature Control and Measurement Systems.
_8-
pamnitl a Vo
operated from several inches above the furnace. It was insulated with semi-
circular blocks cut from slabs of JM-3000, an aluminum silicate insulating
brick manufactured by Johns-Manville.
Two pairs of 3-inch I.D. "clam-shell" resistance heaters made up the
furnace element. These two units, having léngths of lO-L/E inches and
3-1/2 inches, were located in the furnace with the short section on top
and were controlléd separately (see furnace diagrsm, Figure 2). The lower
unit heated the liquid and the upper unit served as a "guard zone" heater.
This guard heater was necessary for two reasons., First, the zone just
above the liguid surface must be kept at the temperature of the ligquid or
the resulting tempersture gradients will cause convection currents giving
slightly erroneous readings on the Br@okfiéld viscometer. Second, 1t is
essentiel that the efflux cup viscometer be held in a zone at the tempera-
ture of the liquid while it is draining or an error is obviously introduced.
It was found that two separately controlled elements provided the simplest
means of maintaeining the temperature of this zone at the liquid temperature.
Temperatures of the two elements were controlled by circuits containing
chromel-alumel thermocouples, relays, and "Simplitrols.” Variacs were also
inclfided in these circuits to afford more sensitive adjustment. The hot
Junctions of the thermocouples were imbedded in the outer face of a heavy
copper pipe occupying the annuius between the furnace element and the capsule
containing the sample. This copper pipe, having a wall thickness of almost
one inch, served as a thermal diffuser to provide very even temperature dis-
tribution in the sample.
L -10- y
Liquid temperatures were measured using four chromel-alumel thermo-
couples inserted in wells of 0.08-inch 0.D. thin-walled tubing which were
snapped into 0.08-inch square grooves machined longitudinally in the outer
wall of the capsule (see Figure 2). The wells were cut to such length that
the junctions of two thermocouples were located in the liquid zone and two
were in the zone above the liquid. A diagram showing the relative positions
of the four thermocouples to the two viscometers in operation may be found
in Figure 3. Temperatures measured by these four couples were read on a
Brown multipoint recorder.
Messurements were made with both the capillary and rotational instru-
ments using the same sample of salt during = single heat-up period. About
100 cc of molten salt were required to fill the capsule to sufficient depth
to operate the two instruments. A complete viscosity-temperature curve was
determined using one of the instruments before measurements were begun with
the other.
After a satisfactory inert atmosphere had been obtained in the drybox,
the furnace controls were set at a temperature 25 to 50 degrees above the
liquidus temperature of the salt and the system was allowed to come to
equilibrium. The small guantity of graphite present in the salt from the
preparation equipment rose to the surface as the salt melted. This graphite
was removed by touching the surface of the salt with a cold tamper, asllowing
the superficial layer conteining the graphite to freeze on the tamper.
The capillary cup was usually used in making the first measurements
on a new salt. To establish the entire viscosity-temperature eurve, the
température of the melt was incrementally raised and measurements were made
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after attainment of equilibrium at each temperature step. Then, the salt
was allowed to cool to the original starting temperature, and a similar
experimentsl procedure was followed with the Brookfield viscometer,
The Capillary Viscometer. The efflux cup or capillary viscometer, origin-
ally designed by Tobiass, is still being used with slight modifications.
The instrument consists of a reservoir, containing the test fluid, located
above and integrally connected with a capillary tube. A photograph of the
device is shown in Figure 4, and a detailed diagrem is given in Figure 5.
The fluid drains through this capillary and the time of efflux is obtained.
By comparing the efflux time for the test fluid with the times for fluids
of known viscosity flowing through the same cup, the unknown viscosity is
established. The determination of the calibration curve will be discussed