ORNL-2465.txt

 

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ORNL-2465
C-84-Reactors-Special

 

Features of Aireraft Reactors
M-3679 (22nd ed.)

iy | S

3 Y45k D35055Q 7

 

 

ASS

TERMINATION REPORT FOR CONSTRUCTION

OF THE ART FACILITY

     

W. F. Ferguson-
F. R. McQuilkin
G. C. Robinson
R. D. Stulting

CENTRAL RESEARCH LIBRARY
DOCUMENT COLLECTION

LIBRARY LOAN COPY
DO NOT TRANSFER TO ANOTHER PERSON

5

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document, send in name with document

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Ctassrproarron CHANGED To DEC[

By AUTHORITY Op:

 

 

 

 

OAK RIDGE NATIONAL LABORATORY

operated by AR
UNION CARBIDE CORPORATION @
for the _ '
U.S. ATOMIC ENERGY COMMISSION

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LEGAL NOTICE

This report wos prepored os on oceount of Government sponsored work. Neither the United States,

nor the Commission, nor any person acting on behalf of the Commission:

A. Mokes ony warronty or representation, express or implied, with respect to the sccuracy,
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or distributes, or provides cccess to, any information pursuamt to his smployment or contract
with the Commission.

 

 
INTRA-LABORATORY CORRESPONDENCE
OAK RIDGE NATIONAL LABORATORY

TO: % L DATE: —1k=23~59 5—/7——4&

FROM: Laboratory Records Department, Building 4500 SUBJECT: Notice of Change in Classification

{
“he Security classification of Dacument Number 0RNIF21165

 

 

   
           

 

 

 

by (Author) __3eC. Robinson, R,D, Stutling, Dated 11=21-588
W.F., Ferguson, F,R, McQuilken
Title or Description T ination Report f{ struction of 1 , Facility
has been changed from: Secret to: DECLASSIFIED by authority of: Eod M 11-18-59
Our records indicate you have copylies): ?/ Series: __A

 

 

Since a large number of documents have recently been reclassified by the AEC, physical reclassification of the copies of the documents
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3. Place the following on front cover or title page of document reclassified.

Classification changed to: _DE_QMSEEFIED
Show Applicable Classitication

(Confidential or Declassified)

By Aufh;rity of: E.J. MurPtV 11"18'59

Same as above

 

By: . Date:

4. Return copy of this form, after signing below, to:
Laboratory Records Department
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Attn.: Mildred Shirley

5. Please sign in space provided as a notification to Laboratory Records Department that the above document has been physically re-

classified. Records will be changed accordingly.

 

- Cen fl
Refl’earcb E;f N. T. Broy, Supervisor
e . l.aboratory Records Department
ot COIIecfi%
ORNLEIW oy

 

Sran Fare Dor CAUTION

THIS DOCUMENT IS NOT TO BE RELEASED TO THE PUBLIC OR
GIVEN EXTERNAL DISTRIBUTION WITHOUT THE APPROVAL OF
. THE OAK RIDGE PATENT DEPARTMENT OF UNION CARBIDE
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)(_-897 (Rev. 8-57)

 

 

 
 

CORNL-2465
C-84~Reactors-Special

Features of Aircraft Reactors

This document consists of 100 pages.

Copy?lof 240 copies. Series A

Contract No, W-7405-eng-26

REACTOR PROJECTS DIVISION

TERMINATION REPORT FOR CONSTRUCTION OF THE ART FACILITY

W. F. Ferguson
F. R. McQuilkin
G. C. Robinson
R. D. Stulting

DATE ISSUED

NOV 21 1958

OAK RIDGE NATIONAL LABORATORY
Oak Ridge, Tennessee
operated by
UNION CARBIDE CORPORATION
for the
° U.S. Atomic Energy Commission

MARTIN MARIETT A ENERGY §v5 ES

Ui

3 445k D3I5055Q

 

 

 
 

PREFACE

This report presents the status and plans of the ORNL ANP program for the ART
operational facility as of the time ART construction activities were suspended in
September 1957. Photographs, schedules, cost tabulations, drawing schedules, and
records disposition lists have been included so as to complete the termination records.

Companion termination reports on other activities of the Aircraft Reactor Engineering
Division's Reactor Construction Department are being issued. These include reports
on the ETU and ART reactor construction, the ETU facility construction, and the
program for disassembly of the ART reactor.

 

 

 
 

 

 
 

 
CONTENTS
Fo GENEIAL ..o et e e et e e e e ee et e e e e eete et e eere e s et eetneeaneeeateeene i nteetessanen s 1
2. BUIIING ettt e et e e et e e e e reraeeae R b e R e e ae et et e reesbesteebeeanartens 18
Existing Building .ocoocoieeieieee ettt et et e ettt eana e 18
AAIHIONS ettt ettt e et e e ettt e e rhesett e e i beete e ateaht e e e a s e ebe e ts e et e e tseerat e et s etee et aeans 18
3. U @S ittt a e e st s e s R s s e e e be et et b et sat e R e e e R e e s e e e R e e nen et eeesanenbenbenn 20
B etrical e e e s e b a et s bas e e brbbesseana s e earreeentens 20
I GO ettt ceeetee s et tr e st e et et e et ee e e et abae e e e e nteeae e e e ae et e ee e tntetieeateesteanteeeeeanteraeeataeeeantastneeeanteeeenatteenaneees 20
B e ettt et e e e e et e e et —aeaate—eaattseiatteaaieaeaaarbeesabtetate e erre sae et s aenbeeeanbaenasareseans 21
B, Process AUXiTIGrIES .oooooieeeieeeeie ettt e e et e e et e e e et e eeente e e e senteeesn e eeiateenateeenreennreeenreeenseeenreeernne s 21
B @ rIC@l ettt ettt e st a e e nte e r b e e e e abaeenteanbearaeebtantaeteserneeneeanns 21
OB ittt e et r e e e s R R bt s n4eeeateee et eeenEtaeeatbeaeesteeeate e seae eenneeeanten saataesaesaanen es 23
A T ettt et eeete e i teeeaateteeateteeanteenteteeteteateeeio—e s et tteiarne serateeotteeanbeeeabreeanreenaraeaeseas 23
DIESEl FUE .. .ot e b e e e b e et abe e sae s ine e teseabeebeeaaaerantearesares 23
INTEFOGEIN ..ottt et e e te e st e e be e sa e e b e e et et e e b e et e asbenbet e b eabbae s en e s e e beesaseensaentnearr et snenares 24
Hee UM ottt e e et e e e et es sae et s e s esbesabeeeebeeae s sabe s ehnbenresabeeernbesbeserrteabesbeeearsrnns 24
LLUBE Ol et et b e b e e e b e tee et et b aeebeeaheeaateesats sresenernnasreeeans 24
WASTE Dl ettt et e et e et e et e e e—t e e bt e e abe e ntee e beeeare e aaraeebeaearbeeeteseenes 25
Hydraulic Ol ettt e a e s st ene s 25
Penthouse Cooling ......cooooieiiieeeeeee e ettt s e et e e e st n e s b e b b e e sba e e s beaaren 25
B PGS S ettt ettt s eet et e et s ettt et e e eate e e e ateaeanteee et teartntesntetetnbeeetateeernenteeaeeatresentraeabseenbenntns 26
OFf-Gas and VENT ..ot ettt e e e s ent s e sbe e sbe e e s sre e e s sseass s s e snre s nstenanseeenpeaeaateenaneen rrns 26
A T et ee et e te e et et taan et e tet et e e et aeeeatetaitnteiresteeeaeteeanteeaateeteerntetabeeearbeentbeeeeataeeateserateentns 26
00 ANT e e e et ettt e et e eeatea ettt e eteeee—e e e bt e ear bt e e e arbre et reraraeesraneines 26
U B P OO ittt ettt et et e et e e te e e s abe e e ateeeeessbeeesaeeeasbeaabaeeaataeaasseeessbeeenseensaeennnns 27
Appendix A. Cost and Budget ..o e e e s 28
Appendix B. Schedules and ManpowWer .........oociiiiioioiiieicieet ettt sae et se e e et e e ereene e s essanabarneeas 45
Appendix C. Facility Drawings ~ Installation Completed.......cooccmiiiiii, 48
Appendix D. Facility Drawings = Installation Not Started..........cocooiiiiiicii, 66
Appendix E. Facility Documents. ...ttt et 84

 

 
- 4

 

TERMINATION REPORT FOR CONSTRUCTION OF THE ART FACILITY
W. F. Ferguson, F. R. McQuilkin, G. C. Robinson, and R. D. Stulting

1. GENERAL
The ART facility, ORNL Building 7503, is a

modification of the facility used for the Aircraft
Reactor Experiment (ARE). Its purpose was to
house all equipment and appurtenances required
to install and operate a 60-megawatt reflector-
moderated circulating-fuel reactor whose basic
design is suitable for aircraft use. The facility
is located in Okra Valley approximately 0.75
mile southeast of the center of the present ORNL
area. Further information concerning the facility
and facility site can be found elsewhere. !

The program for design and construction of the
ART facility was subdivided into six packages,
Package |, consisting of additions to Building
7503, construction of the reactor cell, and in-
stallation of the required building services, was
designed by the K-25 Plant Engineering Division
and constructed by V., L. Nicholson Company,
Package A, consisting of installation of auxiliary
service pipe lines for nitrogen, air, cooling water,
helium, lubricating oil, and hydravlic oil, was
designed by the ORNL Engineering and Mechanical
Division and constructed by V. L. Nicholson
Company. Package Il, consisting of furnishing
and erecting a prefabricated steel building, in-
stallation of diesel generators and appurtenances,
installation of electrical motor control centers, and
installation of the electrical system and air
conditioning equipment for the spectrometer room,
was designed by the ORNL Engineering and
Mechanical Divisionand constructed by Rentenbach
Engineering Company. Package IlIA, consisting
of installation of dry air system, installation of
lube oil fill and waste system, installation of
NaK motor controllers and resistors, installation
of louver hydraulic system, and installation of a
prefabricated steel building, was designed by the
ORNL Engineering and Mechanical Division and
constructed by Rentenbach Engineering Company.
Package Ill, consisting of all work outside the
reactor cell required to complete the facility, was
being designed by the ORNL Engineering and
Mechanical Division and was to be installed by
ORNL craft personnel. Package |V, which in-
cluded all work inside the reactor cell, was being

 

IW- B. Cottrell et al., Aircraft Reactor Test Hazards
Summary Report, ORNL-1835 (Jan. 19, 1955) (classified).

  

designed by the Aircraft Reactor Engineering
Division (ARED). It was planned to have this
package installed by ORNL forces also.

Authorization of expenditures for the capital
portion of the facility installation program was
obtained through Budget Directive CL-169 dated
March 10, 1955, and Modifications 1, 2, 3, and 4
thereto dated September 7, 1955, October 21, 1955,
March 30, 1956, and December 26, 1956, re-
spectively, The basic directive (CL-169) author-
ized capital expenditures of $1,500,000 and con-
struction activity expenditures of $270,113. The
authorized construction activity expenditures
level was increased to $275,000 by Modification
No. 3. Meodification No. 4 established an author-
ized expenditure level as follows:

Activity $ 274,326

Capital 1,200,000
Tables A-1 and A-2, which are appended, show the
status of expenditures as of September 1957 as
auvthorized by Directive CL-169. Another modifi-
cation to Directive CL-169 had been requested,
which would have extended the completion date for
capital work from June 30, 1957, to June 30, 1958.
Lump-sum contract work at the facility was
performed under Atomic Energy Commission Con-
tracts AT-(40-1)-1952 and AT-(40-1)-1954, The
Y. L. Nicholson Company was prime contractor
under Contract AT-(40-1)-1952. The contract
consisted of all work specified by the Package |
and Package A drawings and specifications.
Contract AT-(40-1)-1954 included all work speci-
fied by the Package !l and Package I{IA drawings
and specifications. Rentenbach Engineering
Company was prime contractor for this contract,
Pertinent information pertaining to the afore-
mentioned contracts can be found in the Appendix,
Table A-3. A breakdown of contract cost and a
list of unit prices estimated from contract cost
can be found in Tables A-6, A-7, and A.8.
Approximately $82,000 worth of material was
procured for Package Ill and IV work. It was
planned to start installation of Package Il
items during the latter part of calendar year 1958,
Schedules (Table B-1), budget (Table A-4), man-
power estimates (Table B-2), and other infor-
mation pertaining to installation of Packages IlI

 
 

 

and |V are appended. Table A-5 shows our
present evaluation of the adequacy of the budget
figures which appear in the Appendix. Plans to
complete the facility were canceled during
September 1957. After cancellation, operational
costs were incurred only in connection with placing
the building in standby condition and canceling
outstanding facility purchase orders. No capital
expenses were incurred after July 1, 1957. Total
capital expenditures for fiscal years 1955, 1956,
and 1957 were $21,494, $760,051, and $342,108,
respectively, Total operational expenditures for
fiscal years 1956, 1957, and 1958 were approxi-
mately $438,000, $482,000, ond  $123,000, re-
A breakdown of capital expenditures

in Table A-1. A breakdown of

spectively.
can be seen

operational expenses is presented below:

 

$105,000

Instrumentation

Design engineering 164,000
Field engineering 73,000
Departmental labor 130,000
Procurement 187,000
Lump=sum centracts 300,000
Other costs 84,000

Basic design criteria for the facility can be
found in various ART design memos and the ART
flowsheets.

Portions of the facility are shown in the follow-
ing photographs (Figs. 1-24). A narrative de-
scription will be presented in other sections of
the report.

\

UNCLASSIFIED
PHOTO 15413

   

 

Fig. 1. View of Building 7503 from the Southwest.

 

Photograph taken during the early stages of construction,

showing the portion of the building which existed at the start of construction of the ART facility.

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UNCLASSIFIED
PHOTD 14108

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Fig. 2. View of Building 7503 from the Southeast. Photograph taken during the early stages of construction,

showing the major portion of the structural steel required for the extension to the existing building,

UNCLASSIFIED
PHOTO 15814

 

Fig. 3. View of Excavation, Showing the Highly Compacted Crushed Stone Subbase for the Cell Foundation.

 

 
UNC L ASSIFIEL
PHOTO 15&%%

 

Fig. 4. View of Excavation Showing the Reinforcing Steel for the Cell Foundation.

UNCLASSIFIED
| PHOTO 17959

 

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Fig. 5. View into the Main Air Duct from the West. In the background can be seen the guide vanes which are
located ot the base of the stack.

4

 

 
P e e T L L A e i ot AR

UNCLASSIFIED
PHOT O 15720

 

Fig. 6. View from the South End of the Crone Bay of the Original Building 7503, In the right background can
be seen the adsorber pit. In the left background can be seen the forms for the walls of the spectrometer tunnel.

WHCL ASSIFIED
FPHOTO 18081

 

Fig. 7. Top of the Cell Water Vessel. Shown being moved to o storage area north of Building 7503.

 
UMCLASSIFIED
o PHOT O 17960

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Fig. 8. Crane Bay in Building 7503. View locking south, showing the top of the cell water vessel in place

as planned for ART operation.

MLLASSIFIEL
PHOTO 1

 

Fige 9. View Across the Reactor Cell. Photograph showing the pressure vessel in place and the top of the

water tank on the floor of the crane bay,

6

 

 
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UNCLASSIFIED
PHOTO 18119

 

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Fige 10. Crane Bay in Building 7503. View looking scuth, showing the crane bay as it looks when all the

material that is now stored there is removed.
INCLASSIF IED

L2 ™y

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Fig. 11. Controllers for the Wound Rotor Motors. The controllers were installed in the compressor house by

the Package IlIlA contractor.

 
 

: NCLASSIFIED,
. "§. PHOTO 40

 

Figs 12. Dry Air Plants This equipment is located in the compressor house.
 

 

A T e A S Y ATE R e A WA

NCLASSIFIEC
PHOTO 41476

 

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Fig. 13. Hydraulic System for Operating the Louvers. Photograph showing the pumping unit and a pertion of

the hydraulic system. This equipment is located in the crane bay.

 
10

NCLASSIFIED
PHOTO

 

Fig. 14. The Regulator Pit in the North Basement., Some of the induction voltage regulators are shown,

 

 

 
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Figse 15, View Inside the Diesel Generator House. The five diesel generator units are shown during installation,

SSUMNCLASSIFIED
PHOTO 18154
[ Mo

 
MCLASSIFIED
PHOTO 40710
-

 

 

 

Fig. 16. Some of the Electrical Distribution Centers. These panels are located in the north basement.

ML LASSIFIED
PHOTD 18872

 

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Figs 17. Inside of the Pressure Vessel in the Reactor Cell. This photograph shows the present status of the

cell. The large openings in the wall of the pressure vessel are the junction panel sleeves for the instrumentation.
The pipes in the foreground ore NoK sleeves ond expansion joints. The small openings at the right are the

spectrometer sleeves.

12

 

 
 

ML L ARSI IR D
HOTO 17946

 

 

 

 

 

 

 

Fig. 18. The 480-Volt Main Switchgear. This installation is located in the switch house. The five cubicles
on the right are fed from the diesel generator power system. The six cubicles on the left are fed from the TVA

= power system.

ARSI IEL

P LASSIF IS
PHOTO 17948

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 19. 440:Volt Motor Control Center. One of two sections located in the switch house.

13

 

 
UMHCL ASSIFIED

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Fig. 20, View of the ART Facility from the Southwest. Photograph showing the present status of the facility.

The metal building in the background is the diesel generator house, The compressor house is in the foreground.

LNCL ASLIFIED

 

 

 

 

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Fig. 21. View of the ART Facility from the Northwest. Photograph showing the status of the facility in
August 1957, |In the right foreground can be seen the diesel oil storage tank. On the right of the main building
can be seen the nitrogen stecrage facility, the 1500-kva substation, and the diesel generator building. On the
left can be seen the process water tank. The 750-kva substation, which cannot be seen in this picture, is directly

behind the water tank.

 
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LUNCLASSIFIED
PHOTO 41474

   
 

'Lfig' -w*‘“i J!"'
l -a i J{L

 

 

-

Fig. 22. Model of the Heat Dump System, Elevation view looking southeast at the radiator pit. The circular pattern in the lower left corner rep-
resents the cell; the special equipment room is in the background. The air duct, which had not been assembled, was to be located in the upper right corner
above the radiator pit. The tank at the right is the drain tank for the radiator drain pans. The five vertical tanks are the main and ouxiliary NoK dump
tanks. The horizontal tank is the special NaK dump tank. The equipment structure to the left of the drain tank is the NaK purification system for the
main and auxiliary coolant system and consists of the cold traps, plug indicators, flowmeters, valves, and piping. The rack was to be revisedto omit the

plug indicators. In the ceiling of the radiator pit are the main and auxiliary NaK piping, with the flowmeters and the heat-barrier-door operators. This

represents a portion of the work which wos to be accomplished by ORNL forces.

 
 

91

  
     
       

S UNCLASSIFIED
. PHOTO 41475

    

 

 

 

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Fig. 23. Model of the Heat Dump System. View looking down into the radiator pit with the air duct removed. The cell wall is ot the left; the Nak

piping and off-gas penetrations may be seen. The smaller boxes represent the NoK flowmeters and the larger boxes represent the heat-barrier-door op-

erators, The hot NaK piping penetrations for routing to the radiators are located between the heat-barrier-door operators,

 

 
 

Ll

UMCLASSIFIED
PHOTO 41478

 

 

Fig., 24. Model of the Heat Dump System. View looking south from the cell into the radiator pit at the right and the special equipment room ot the
left. The special NaK pump and motor, along with the motor cooling duct, are located at the top. The two large tubes at the center of the special equip-
ment room are the spectrometer tubes. Below the tubes in the foreground is located the special NaK purification system. The special heat dump annulus

and main blowers, with transition and duct, ore located in the background.

 
2. BUILDING

Existing Building
The ART facility, Building 7503, is a modifi-

cation of a facility which was used for the Air-
craft Reactor Experiment (ARE). The ARE
facility consisted of a building 106 ft 6 in, by
82 ft 9 in. which is located at a site 0.75 mile
southeast of the center of the present ORNL
area and about 0,24 mile northeast of the homo-
geneous  reactor (HRT) facility.
Further information concerning the facility site
can be found elsewhere,?

The ARE building and auxiliary services were
designed by the Austin Company, Engineers and
Builders, of Cleveland, Ohio. A list of pertinent
drawings and specifications concerning the ARE
facility design can be found in the Appendix
(Table C-1).

experiment

Additions
Building and Grounds Extension. - Roads,
security fences, and grounds were altered to
accommodate the ART facility in accordance

with Package | design drawings. This design was
furnished by the K-25 Plant Engineering Division.
Drawings pertinent to these alterations can be
found listed in the Package | drawing tabulation
(Table C-2).

An extension of 52 ft was added to the south
end of the existing ARE building. At floor
elevation (852 ft) this extension included an
enlargement of the locker room facility, an office
20 ft 6 in, by 17 ft 6 in. for the Health Physics
Division, an office 20 ft 6 in. by 20 ft 6 in. for
crafts foremen, approximately 485 sq ft of shop
space, and space for the reactor pressure vessel
and water vessel. This extension also included:
at elevation 840 ft a room for the Solid State
Division, a laboratory for the Chemical Technology
Division, a conference room, and a spectrometer
equipment room for the Applied Nuclear Physics
Division; at elevation 831 ft a control tunne!l for
routing facilities into the cell; at elevation 835 ft
5 in. a facility for the main air duct; at elevation
820 ft a radiator pit for housing NaK dump tanks
and purification equipment; at elevation 832 ft
a spectrometer tunnel where the cell spectrometer
tubes terminate; and at elevation 828 ft 7 in. a

 

2W. B. Cottrell et al.,, Aircraft Reactor Test Hazards
Summary Report, ORNL-1835 (Jan. 19, 1955) (classified).

18

room for housing the special heat dump equipment.

In addition to the building extension, the
structural steel of the crane bay in the existing
building was modified to withstand the reactor
weight., The existing 10-ton crane was modified
to a 6%-ton crane plus a monorail with a 3-ton
electrical hoist. An additional 30-ton crane was
added in order to install the reactor.

Pertinent drawings and specifications con-
cerning the additions to the 7503 building are
tabulated in the list of Package | drawings and
specifications which is in the Appendix (Table
C-2).

Cell. ~ The cell is located in the south portion
of the crane bay, immediately adjacent to the
penthouse and special equipment room. It was
intended to house the ART reactor, the fuel fill
and drain tank, the fuel recovery tank, and other
associated equipment. It would therefore have
served as the final barrier and containment in the
event of reactor or component failure.

Basic criteria for the cell are found in Design
Memos 3-B-1 through 3-B-6.

Design criteria for the cell are found in Con-
struction Design Memo 7503-5 and in Package |
drawings and specifications. Detail design and
stress analysis were done by the Chicago Bridge &
Iron Company, subcontractor for the cell under
the Package | contract,.

Construction as described by Chicago Bridge &
lron Company’s drawings was essentially com-
pleted. The water tank and pressure vessel heads
have been removed and are stored across the road
from Building 7503 in order to permit unimpeded
access tothe cell during installation of cell equip-
ment.

Tests performed on the cell were as follows:

1. Following stress relief of the pressure
vessel, a hydrostatic test at 315 psia was per-
formed on the pressure vessel. Leaks were
discovered on the junction panel nozzles, All
eight junction panel sleeves were removed, and
modified two-piece sleeves were welded into the
pressure vessel, In order to obtain a better bond
between the junction panel sleeves and the 4-in.
plate of the vessel, a weld detail similar to a
slip joint flange pipe weld was used,

2. A Freon air test at 15 psig with a General
Electric halide leak detector was then performed
on the pressure vessel, No leaks were observed.

3. A hydrostatic test at 315 psia was performed
on the pressure vessel. No leaks were observed.

 
4, The water was then removed from the pressure
vessel to the water tank. Leaks found in the
water tank were repaired.

5. The testing of the water tank described in
(4) also served to provide a buoyant load on the
pressure vessel, thus stressing the pressure
vessel support skirt,

6. A vacuum leak test was then performed on
the pressure vessel. Eight days were required to
pump down to approximately 10 microns. A leak
on a temporary plug caused considerable trouble
in pumping down. A pressure rise test was per-
formed for 32 hours with no pressure change
observed.
and coolant sleeves, and main plate seams in

Temporary connections, junction panel

order were probed several times; no leaks were
observed on a Consolidated Engineering Corp.
leak detector. An over-all leak rate was then
determined by utilizing the water tank as a hood
for containing helium and comparing the over-all
leakage with a standard leak (14,7 micron cubic
feet per hour) on the Consolidated Engineering
leak detector. Backgrounds before the test run
and after pumping down the signal from the
standard leak were the same. The signal from
the standard leak (corresponding to 14,7 micron
cubic feet per hour) peaked at 5,8 on the ‘‘ten’’
scale with 100-second response. Background was

0.2 to 0.3 on the *‘one’’ scale. Therefore it was

felt that a leak of the order of 5 micron cubic

feet per hour should have been detected with ease.

The maximum acceptable leakage rate permitted

by the Package | specifications was 32 micron

cubic feet per hour,

The only modifications which were anticipated
for the cell are as follows:

1. attachment of an aluminum conical vessel to
the pressure vessel head to facilitate shielding
studies,

2. minor modifications to the pressure vessel
floor structure to permit better access to the
fuel fill and drain tank,

3. possible replacement of the cell crane with a
higher capacity unit and provision for remote
control,

4, possible replacement of the dump tank support
mechanism,

Final attachment of the water tank and pressure
vessel heads was planned to be done in a fashion
similar to Chicago Bridge & Iron Company’s
procedures. Clips, wedges, platform brackets, and
fittings were loaned to ORNL in order to expedite
the welding of the final girth seam.

After attachment of the NaK piping anchor cones
and junction panels it was planned to perform a
vacuum leak test of all untested welds in order
to ensure the required integrity for the cell and
the containment piping with a maximum leak rate
of 0.002 cc per second. A helium *'sniffer’’ test,
as well as a possible pressure test, of the final
pressure vessel girth seam and the manhole
closure weld was also planned. Six of the eight
junction panels were being designed by the
Instrumentation and Controls Division as nitrogen-
buffered pressure vessels for the passage of
leads for instrumentation and electrical power,
The pressure vessels were to be welded to the
junction panel flanges. Buffering of these vessels
was required since the hermetic seals in the
vessel end plates could not meet the required
leakage rates. The remaining two junction panels
were being designed by the ARED Design Depart-
ment for the passage of tubing and pipe. These
panels were to consist of heavy plates welded
to the pressure vessel junction panel flanges, to
which the pipes and tubes which pierce it were
to be welded.

Expansion joints, which were being procured
by ARED, were to be welded between the junction
panel| pressure vessel and water tank sleeves in
order to exclude water. A soap air test at 15 psig
was planned for these welds,

Switch House. —~ The switch house was added
to the west side of the existing building. [t
houses the main 480-volt switchgear and also
two 440-volt motor centers. Facility Drawing
D-AF-110 shows the single-line diagram for this
The switch house and switchgear
The motor

equipment,
were a portion of Package | work,
control centers were a portion of Package Il

Diesel Generator House. — The diesel generator
house, which was a portion of Package Il, is a
facility which houses the five diesel generator
sets and the required auxiliaries. This is a

Braden building with dimensions of 72 x 30 ft.

Compressor House. — The compressor house is
a 32 x 48-ft Butler building which houses the dry
air plant and the NaK pump motor controllers
and resistors. This facility was a portion of
the Package |l contract work,

Vent House, — The vent house is a 15 x 15 ft
concrete block room which is located at the
southwest corner of the building, It was proposed
to house monitoring and sampling stations for
the off-gas and vent systems,

19

 
Blower House. — The blower house is a con-
crete block structure, 44 x 36 ft, which is located
on the west side of the crane bay adjacent to the
southwest corner of the main building, It was
intended to serve the following functions:

1. housing of the four main process air blowers
and motors, the two main annulus blowers
and motors, and the instrument and control
tunnel exhaust blower and motor,

2. intake air plenum for the above blowers,

3. filtering of intake air by passage of the air
through fine-mesh screen located in the blower
house walls,

4. principal access to the radiator pit,

The blower house principal floor level, at ele-
vation 838 ft, was recessed below the outside
ground elevation to provide adequate space for
the main process air blowers. Solid concrete
block wing walls were extended out from the
north and south blower house walls to serve as
radiation shields. It was also planned to stack
pit plugs around the blower house adjacent to the
wing walls in order to complete the necessary
radiation shielding,

3. UTILITIES
Electrical

The electrical service to Building 7503 consists
of a single 13,800-volt 3-phase line which origi-
nates at the ORNL substation and also feeds
the 7500 area and the Tower Shielding area.
7503 Facility Drawing D-AF-110 shows the single-
line diagram of the system. Construction design
memos specifying detail design criteria and detail
design drawings are listed in the Appendix
(Table E-1).

The existing building auxiliary service consists
of a 750-kva 13,800/480-volt outdoor transformer
bank feeding two distribution panels which were
provided for the ARE. The single-line diagram
D-AF-110 and Construction Design Memo 7503-35
indicate the addition of a transformer secondary
breaker and rearrangement of the distribution panel
feeds in order to provide for a process main blower
load. No detail design has been prepared for this
arrangement.

The distribution panels supply the building
lighting, 110-volt convenience receptacles, 440-volt
power receptacles, air conditioning units, 10-
and 30-ton cranes, exhaust and vent fans, unit

20

heaters, sump pump, space coolers, and roll-up
door. The single-line diagram for the distribution
panels is shown on 7503 Facility Drawing
D-AF-119. The detail construction drawings are
tabulated in the Appendix and were prepared by
the Austin Company for the origindl construction;
by the ORNL Engineering and Mechanical Division
for revisions for the ARE; by the K-25 Engineering
Division for alterations and additions to Building
7503, Package |; and by the ORNL Engineering
ond  Mechanical Division for additions to
Building 7503, Package il. The 7503 Facility
Drawings D-AF-117 through D-AF-125, D-AF-127,
and D-AF-129 are as-built details, representing a
consolidation of all construction drawings and
dismantling operations.

The lighting for areas except the service area
and adjacent offices, the southwest basement
entrance, and portions of the crane bay is arranged
for manual throwover to a 100-kva transformer fed
from the diesel generator power as described in
Section 4.

Criteria for additions to the lighting system
consist of main control room, auxiliary control
room, and information room lighting as described in
Construction Design Memo 7503-43, and provisions
for automatic throwover for control rooms and
other emergency operation areas.

Alterations and dismantling operations were
performed by the Package | and Package Il
contractors. Design of additions and rear-
rangements for the main blower feed were scheduled
for completion by January 1, 1958, Construction
was scheduled for completion by March 1, 1958.

Water

Water is supplied to Okra Valley and subsequently
to Building 7503 from the ORNL potable water
system. Original design of the supply header was
made by the Austin Company. (See Appendix for
drawings.) Modifications have recently been made
to the Austin Company design by tying the
Building 7503 é-in. supply header to the 10-in.
process line and bypassing the 750-gal storage
tank, which is situated atop the ridge separating
Bethel and Okra Valleys, thereby tying the 10-in.
process line directly to the 12-in. line which
connects to the south tank farm. These changes
are estimated by the ORNL Engineering and
Mechanical Division to improve water supply to
both Buildings 7500 and 7503 and to result in a
maximum capacity of 650 gpm with 1.9 ft of residual

 
head at the .top of the process water tank at
Building 7503.

Distribution of potable water within the building
was originally designed by the Austin Company
and installed in the original construction of
Building 7503, then known as Test Facilities
Building No. 22, Subsequent modifications to this
system were designed by the K-25 Plant Engi-
neering Division and the ORNL Engineering and
Mechanical Division and installed in Package |
and Il construction. Drawings of these modifications
are tabulated in the Appendix.

Included in the uses of the potable water system
which has been constructed are the following:
(1) men’s locker room, (2) women’s rest room,
(3) water coolers, (4) fire hydrants, (5) service
taps, (6) space coolers for penthouse, (7) 7503 cell
water tank supply, (8) adsorber, (9) air compressors,
(10) hot water system, and (11) cooling water for
air conditioners. As may be noted from the
foregoing listing, some of the uses tied to the
potable water system are not sanitary but process
functions. Only those process uses which required
a boost in the normally available water pressure
or are a part of the cell containment system have
been tied to the process water system. Flow
Diagram D-2-02-054-1466 by the ARED Design
Department delineates the various usages intended
for the sanitary and process water systems and
shows the separation of the systems. The process
water system will be discussed in detail in a
following section,

No additional services were anticipated for the
sanitary water system. Construction of this system
is complete except for the addition of a flow
measuring station in the vent house for the supply
to the charcoal adsorber pit.

Steam

Saturated steam at 250 psig is supplied from the
ORNL Steam Plant to Building 7503 through a
6-in. header which also serves Building 7500.
A steam reducing station drops the pressure to
50 psig prior to entry into Building 7503. This
header was originally designed and constructed by
the ORNL Engineering and Mechanical Division.
The loop over the building entrance road which
was in this header was subsequently removed in
accordance with K-25 Plant Engineering design in
Package | construction in order to provide un-
impeded access to the building.

The distribution system within the building was
originally designed by the Austin Company and

constructed by the V. L. Nicholson Company as
Test Facilities Building No. 22. In accordance
with this design, steam at 50 psig is used for
heating potable water., Steam reduced to 15 psig
is used for building heating through the use of
unit heaters, finned pipe, and air conditioning
steam coils.

The building 15-psi system was expanded to
serve other heating units in Package | construction
in accordance with design by the K-25 Plant
Engineering Division and the ORNL Engineering
and Mechanical Division and in Package !l
construction in acg¢ordance with design by the
ORNL Engineering and Mechanical Division.

No further permanent additions or alterations
to the steam system were anticipated except for
(1) possible modifications resulting from a possible
redesign of the air conditioning system for the
main control room and instrument shop, (2) possible
modifications to the piping for the office area air
conditioners to remove interferences with auxiliary
control room trays, and (3) replacement of a
defective steam coil in the basement heating
unit.

The unit heaters from the health physics and the
craft foreman’s and field engineers' offices will
be temporarily used in the diesel generator house
for winter protection of the diesel generators.

4. PROCESS AUXILIARIES
Electrical

Two independent electrical systems, fed from
separate sources, were provided to satisfy
electrical reliability requirements for feeds to the
process auxiliary equipment. The existing 13,800-
volt 3-phase line originating at the ORNL sub-
station provided one power source, and diesel
generator units installed locally provided the
second power source. 7503 Facility Drawing
D-AF-110 shows the single-line diagram of the
systems. Construction design memos specifying
design criteria and detail design drawings are
listed in the Appendix (Table E-1).

The added generating and substation equipment
was located adjacent to the west side of the
building in order to minimize the length of load
cables and reduce interferences in the basement
area.

The additions to the original 13,800-volt system
consist of an overhead line extension to a 1500-kva

21

 

 
13,800/480-volt 3-phase oil-type transformer, and
an underground cable connection to a switchgear
unit.

The design requirement for the power system
feeding from the ORNL substation was established
as 1200 kva. All equipment was designed on this
basis except for the 1500-kva transformer obtained
from K-25 surplus. A lightning flashover was
experienced on the transformer primary leads
above the oil level on July 17, 1957. The leads
were taped and the equipment was re-energized;
however, installation of additional primary lead
supports and station-type lightning arresters was
planned to increase the expected reliability of the
equipment.

The diesel power system consists of five 300-kw
0.8-pf 480-volt 3-phase diesel-driven generator
units connected to a switchgear unit and arranged
for parallel operation. Four diesel generator units
and the associated controls were specified on
ORNL Requisition D-15936 and were procured
from the Buda Division, Allis-Chalmers Mfg. Co.,
on Purchase Order W8X-18089. One unit was
transferred from Y-12 surplus; it was specified on
Equipment Specification ES1-574526 and procured
from Caterpillar Tractor Company on Purchase
Order W35Y-31315. The diesel generator units
were installed in Package Il. Caterpillar Tractor
Company supplied an oversize generator rated
1000 kw, 0.8 pf, in order to meet equipment specifi-
cation requirements for starting with a large
inductive load.  Additional information on the
diesel generators and auxiliaries for both types of
units is tabulated on bid proposal data sheets.

Auxiliary equipment consists of a 5000-gal fuel-
oil storage tank, a fuel transfer pump and 100-gal
day tank for each wunit, a 32-volt battery and
charger for starting each Buda unit, and an air
compressor and receiver for starting the Caterpillar
unit.

Diesel starting control is provided at the units.
All other control is located on the five control
panels located in the switch house. Equipment
on each panel consists of generator and exciter
metering, voltage regulator, exciter field rheostat,
governor switch and indicating lights, synchronizing
switch, engine shutdown device, and annunciator
alarm device.  Synchronizing is accomplished
manually by use of a synchroscope, indicating
lights, and metering located on a swinging panel,
or automatically by synchronizing relay (GE
Type GES) and automatic synchronizing selector
switch,

22

The switchgear unit that is supplied from the
13,800-volt line consists of a 1600-ompere
transformer breaker, a 1500-ampere bus, two
1600-ampere main blower breakers, a current-
limiting reactor to limit fault currents to 25,000
amperes, and other load breakers as shown on
Facility Drawing D-AF-110. The switchgear
unit that is supplied from the diesel-driven
generator units consists of five generator load
breakers and other load breakers as shown on
D-AF-110. Switchgear units were installed in
Package I, The loads were arranged on the power
systems in such a way that each system would
supply the process auxiliary equipment required
for shutdown in the event the other power system
failed. Interconnections between the systems
were held to a minimum, and all precautions
were taken to eliminate any possibility of one
faulted system affecting the other system.
Construction Design Memo 7503-35 outlines
changes to the electrical equipment feeding the
fuel dump tank NaK system in order to provide for
a fast throwover of the power system and changes
to the interlocking scheme for the diesel main
blower breakers. These changes have not been
made in the equipment.

Each switchgear unit supplies a control center
consisting of removable units located in the
switch house. The control centers which were
installed in Package |l were to provide power to
the smaller process auxiliary loads. The equipment
as shown on the single-line diagram, Facility
Drawing D-AF-110, includes minor changes to
existing equipment. The electric heater distri-
bution centers, induction regulators, and Power-
stats are fed from these control centers. ORNL
Drawings D-26430 and D-26431 show the single-
line diagram of the heater circuits. All equipment
except heaters, heater leads, and control circuits
was installed in Package |lIIA. Heater information

is tabulated in ORNL Drawing B-26432.

Process auxiliary equipment presently connected
to switchgear and control centers consists of
main blowers, main annulus blowers, process
water booster pumps, control tunnel blower, and
diesel auxiliary equipment. A 100-kva 480/120-
208-volt lighting transformer is supplied from the
diesel power system and connects to manual
transfer switches to provide lighting during a
fauvlt of any equipment serving the normal lighting
panels. Power conduit is provided for equipment
to be located in the special equipment room,

 

 
penthouse area, and compressor house. Wound-
rotor-motor resistors and controller units for the
main and auxiliary NaK pumps are installed in the
compressor house. Cable trays for instrument and
control service are installed in the control tunnel.
Additional cable trays for instrumentation and
heater cable are specified on preliminary instru-
mentation and Controls Drawings D-SK-RCé-4
through 9, D-RC6-7-6H, and D-RC6-7-6J.

Water

Process water for Building 7503 is taken from
the potable water system as described by Flow
Diagrams  D-2-02-054-1453 and D-2-02-054-1466
by the ARED Design Department. Basic criteria
were initially outlined by Design Memos 1-E-1,
6-B-2, and 9-C-5. Design criteria were established
by Construction Design Memos 7503-21 and
7503-37 for design of the system by the ORNL
Engineering and Mechanical Division.

The extent of design construction and testing
to date is described for the most part by Package A
drawings and specifications. In general, installed
equipment within Package A includes main supply
headers, isolation valves, and process water
pumps. Preliminary design was prepared for the
installation of the process water filter in Package
1.

The completion of the system external to the
cell was planned as a portion of Package Iil,
for which the ORNL Engineering and Mechanical
Division was assigned design and construction
responsibility, The ARED Design Department
was assigned the responsibility for design and
procurement of the system inside the cell as a
portion of Package |V; construction was assigned
to the ORNL Engineering and Mechanical Division.

The Instrumentation and Controls Division had
responsibility for design and procurement of
instrument components within the system and
coresponsibility with the ORNL Engineering and
Mechanical Division for installation.

In addition to normal hydrostatic testing, the
portion of the water system in communication
with the cell was planned to be stringently vacuum
leak tested in order to ensure adequate containment.
The sum of the leak rates for all auxiliary systems
which are a part of the containment system has
been restricted to 0.002 cc per second.

Air

Compressed air facilities have been provided in
Building 7503 for the following purposes: (1) instru-
ment air for use outside the cell, (2) laboratories

.

for chemistry and solid-state physics, (3) heat
barrier door operators, (4) back flow damper
operators, and (5) cooling air for NaK purification
systems. The compressors and driers that were
installed according to ORNL Engineering and
Mechanical Division design for use with the ARE
have been dismantled and removed. However, it
was planned to use a portion of the existing
headers in Package Il design.

Original design criteria were established by
Design Memo 1-G-1 and schematically shown on
Flow Diagram D-2-02-054-1468.  Construction
Design Memo 7503-26 provided the design criteria.

Headers and isolation valves for pressure re-
ducing stations located in the auxiliary equipment
pit were installed in Package A in accordance with
ORNL Engineering and Mechanical Division design.

The portion of the system which was con-
structed in Package [IlA, in accordance with
ORNL Engineering and Mechanical Division
design, includes the following items: (1) two
vertical, carbon-ring 150 scfm at 150 psig Joy
compressors, (2) two after coolers, (3) two
receivers, {4) one 100 scfm at 125 psig, —~20°F
dew point temperature air drier, and (5) headers,
including isolation valves. The ORNL Engineering
and Mechanical Division has had the responsibility
for completion of design, procurement, and
construction of this system for Package Il except
for instrumentation, for which the Instrumentation
and Controls Division had responsibility for design
and procurement and coresponsibility with the
ORNL Engineering and Mechanical Division for
installation.

Diesel Fuel

Diesel fue! oil facilities were planned for
Building 7503 to permit continuous operation of
the five 300-hp diesel generator sets located in
the diesel generator house.

A  5000-gal storage tank, having sufficient
capacity for 24 hours of operation, a supply header,
and valving were designed by K-25 Plant Engi-
neering and installed in Package I.

The remainder of the system, consisting of a day
tank, transfer pump, and associated piping for
each diesel generator set, was designed by the
ORNL Engineering and Mechanical Division and
installed in Package I,

This system was completed except for change-out
of the day tank vent lines to improve venting.

23
Nitrogen

Nitrogen facilities were planned for Building
7503 to provide an oxygen-free atmosphere for
the cell and junction panels and for instrumentation
use.

Basic criteria were originated in Design Memo
1-H-1 and schematically shown on ARED Design
Department Flow Sheet D-2-02-054-1465. Design
criteria were provided by Construction Design
Memo 7503-17.

The existing ARE helium reserve banks were
incorporated in the nitrogen system in accordance
with Package A design by the ORNL Engineering
and Mechanical Division. Package A design and
construction also included distribution headers and
valving.

Completion of the system outside the cell was
scheduled in Package Ill, the ORNL Engineering
and Mechanical Division having the design,
procurement, and construction responsibility.
Design of the system inside the cell was assigned
to the ARED Design Department under Package V.
Construction of the system within the cell was
assigned to the ORNL Engineering and Mechanical
Division. Instrumentation components were to be
designed and procured by the Instrumentation and
Controls Division and were to be installed jointly
with the ORNL Engineering and Mechanical
Division.

Yacuum leak testing was planned for the ‘‘cell
containment’’ portion of the system.

Modifications to the nitrogen reserve banks
would be required in order to permit hydrostatic
testing and leak testing of welding done in
Package A.

Helium

The helium system for Building 7503 was
intended to serve as the principal gas system for
instrumentation.

Basic criteria for the system were furnished in
Design Memo 1-B-1 and Flow Diagram D-2-02-
054-1463. Design criteria for the system are
contained in Construction Design Memo 7503-18.

The extent of design and construction is described
by Package A drawings and specifications which
were prepared by the ORNL Engineering and
Mechanical Division.

The completion of this system for both design
and construction was scheduled in two packages.
The ORNL Engineering and Mechanical Division
was to have the responsibility for design, pro-
curement, and construction of the system external

24

to the cell under Package Ill and was to have
construction responsibility for the system inside
the cell under Package IV. ARED was to have
design and procurement responsibility for the
system inside the cell under Package IV. The
Instrumentation and Controls Division had design
and procurement responsibility for all instru-
mentation items within this system and was to have
coresponsibility with the ORNL Engineering and
Mechanical Division for construction.

In addition to the normal testing for this type of
system, the ‘‘cell containment’ portion was
scheduled to receive the most stringent vacuum
leak test possible using a Consolidated Engineering
Corp. leak detector.

Lube Qil

Two lubricating oil systems were planned for
Building 7503, one to supply lubricating oil for
the reactor pumps and the other for the NaK pumps.

Basic criteria for these systems are found in
Design Memos 1-D-1, 1-D-2, and 1-D-3 and Flow
Diagrams E-2-02-054-1461 and E-2-02-054-1462.
At the time of this report the flow diagrams were in
the process of being revised. Design criteria for
these systems are found in Construction Design
Memo 7503-27.

The extent of design and construction is
described by Package A and Package [IA
drawings and specifications, which were prepared
by the ORNL Engineering and Mechanical Division.

Completion of these systems for both design
and construction was scheduled in two packages.
The ORNL Engineering and Mechanical Division
was to have the responsibility for design, pro-
curement, and construction of both systems
external to the cell under Package Il and was to
have construction responsibility for the reactor
lube oil system within the cell under Package IV.
Preliminary drawings of the reactor lube oil
system were prepared by the ARED Design De-
partment under Package 1V,

The Instrumentation and Controls Division had
design and procurement responsibility for all instru-
mentation items within these systems and was to
have coresponsibility with the ORNL Engineering
and Mechanical Division for construction.

In addition the normal testing for this type of
system, both of these systems were scheduled
to receive the most stringent vacuum leak test
possible with a Consolidated Engineering leak
detector.

 

 
 

Waste Oil

A waste oil system was devised to permit
temporary storage of radiocctive lubricating oils
at Building 7503 prior to final burial or other
disposition.

Basic criteria for this system are found in Design
Memos 1-D-1, 1-D-2, and 1-D-3 and Flow Diagram
E-2-02-054-1461. Design criteria for this system
are found in Construction Design Memo 7503-27.

The general design and construction of this
system are described by Package IlIIA drawings
and specifications, which were prepared by the
ORNL Engineering and Mechanical Division.

The fill and vent lines were asphalt-coated
and the ditch was backfilled; however, the 500-gal
storage tank has been removed and is being stored
in the building.

Although no definite permissible leak rate was
established for this system, the Operations Group
felt that a leak rate of approximately 30 micron
cubic feet per hour would be permissible.

The piping was hydrostatically tested with
Freon at 300 psig and tested with a halide torch.
No leaks were found.

The pressure vessel was hydrostatically tested
at 193.5 psig with water and was leak tested by the
vendor with a 45-psig Freon air test, using a halide
torch. No leaks were found.

After installation of the tank and piping, vacuum
leak testing of the system was initiated, a
Consolidated Engineering leak detector being
used. By means of a standard leak, it was
established that a leak of the order of 5 micron
cubic feet per hour could be found, with, however,
the poor response time of 6 minutes at the ex-
tremity of the system. Probing with helium revealed
only a leak on the ]/Q-in. nitrogen pipe to the tank,
which had been damaged in shipment. Nevertheless,
a “‘leak-up'’’ test indicated a system leakage of
approximately 80 micron cubic feet per hour. A
“‘leak-up’’ test of the vent line and fill line
independently showed leakage rates of 1 and
70 micron cubic feet per hour, respectively. At the
time of termination of the test, the location of the
leak in the fill line had not been determined.

Hydraulic Oil

The criteria for the hydraulic system for
actuation of the ART louver operators are described
in detail by Design Memo 5-D-3. Design criteria
for this system are found in Construction Design

Memo 7503-38.

American Foundry & Furnace Company designed,
constructed, and tested the louvers and the
operators for the louvers in accordance with
Specification JS-P3-18.

Hicks & Ingle Company designed, constructed,
and tested the louver hydraulic pumping unit in
accordance with the ‘‘Specification for Louver
Hydraulic Pumping Unit'" as a part of the
Package IlIA specifications.

Design, construction, and testing of the inter-
connecting piping, which has been installed, are
described by Package llIA drawings and specifi-
cations, which were prepared by the ORNL
Engineering and Mechanical Division.

The remainder of the design, construction, and
testing of the system was scheduled as the
responsibility of the ORNL Engineering and
Mechanical Division.

Rerouting of the lines to the special louver
operators was planned in order to ensure that the
lines would not pass through areas hotter than
167°F. The existing lines pass through the main
duct annulus, which may have a temperature as
high as 300°F.

It was planned that couplings would be welded
to the oil filters on the hydraulic pumping unit and
that valves would be attached to permit venting
during system startup.

Instrumentation and power connections for the
system were scheduled as joint design and con-
struction efforts by the Instrumentation and
Controls Division and the ORNL Engineering and
Mechanical Division.

Penthouse Cooling

The penthouse cooling system has as its purpose
the maintaining of a temperature no greater than
167°F in the penthouse to permit the use of
electric motors, solenoid valves, etc., in this area.

The system consists of two air-circulating,
water-cooled finned heat exchangers serving as
heat dumps and forming closed air loops with the
penthouse. Design criteria for this system are
found in Construction Design Memo 7503-13.

The extent of design and construction to date is
described by Package | drawings and specifications.
In general the two cooling circuits external to the
penthouse dare compliete except for final closure
and testing of the containment cabinets.

Design and construction of this system within
the penthouse were the responsibility of the ORNL
Mechanical Division under

Engineering and
Package Ill.

 

 
5. PROCESS

Off-Gas and Yent

The off-gas and vent systems serve to contain
radioactively dangerous gases from pumps, lube
oil packages, NaK dump tanks, reactor, fuel
dump tank, etc., and also serve to distribute the
gases either to a point of dilution in the main air
duct or to the retention point for decay, the
charcoal adsorber pit.

Basic criteria for these systems are found in
Design Memos 7-A.1, 7-A.2, 7-B-1, and 7-B-2
and Flow Diagram D-2-02-054-1464 by the ARED
Design Department,

The construction completed to date is a vent
line from the auxiliary equipment room to the
radiator pit for the lube oil packages shown on
Package A drawings and a branch vent line for
the waste qil tank shown on Package l1lA drawings.

Drawings of the charcoal adsorber piping were
prepared by the ORNL Engineering and Mechan-
ical Division for Package. lIl installation. Al-
though specifications were prepared for ‘‘out-
side’ shop fabrication of the charcoal adsorber
piping, the ORNL Engineering and Mechanical
Division had indicated a preference for fabrication
to be done by the ORNL shops. It was planned
to revise the drawings to show thermocouple
wells and equipment for vacuum testing.

The remainder of these systems outside the
cell was scheduled for design and construction
in Package IIl by the ORNL Engineering and
Mechanical Division. The remainder of these
systems inside the cell was scheduled for design
by the ARED Design Department and construction
by the ORNL Engineering and Mechanical Di-
vision in Package |V. Instrumentation items
were to be designed by the Instrumentation and
Controls Division and jointly installed by this
Division and the ORNL Engineering and Mechanical
Division.

Installation design of these systems within the
vent house was dependent upon development of
information on the instrumentation items, which
was to be delayed as a result of higher priority
ETU work.

VYacuum leak testing was a requirement for these
systems outside the cell and was expected to be
extremely time-consuming and troublesome as o
result of the very low leak rates that would be
acceptable. [t had been planned to exercise the
utmost care in cleaning and fabricating the system,

26

Complete procedures covering materials, cleaning,

fabrication, and testing were to be prepared by

the ORNL Engineering and Mechanical Division.
Air

The process cir system was intended to serve
as the heat sink for the ART,

Basic criteria for this system are found in
Design Memos 5-A.1, 5-A-2, 5.A.3, 5-C-1, 5-D-1,
5-D-3, and 5-E-1 and flow diagram E-2-02-054-1467
by ARED Design Department. Design criteria for
this system are furnished by Construction Design
Memos 7503-6, -10, -13, -15, -29, and -36.

The extent of construction to date is described
by Package [ drawings by K-25 Plant Engineering.
In general the following items have been con-
structed:  blower house, main duct (except at
radiators), stack, installation of two main blowers
with backflow dampers, and the setting of two
main annulus blowers,

Items which have been specified and procured
by ARED and theirrespective specification numbers
are as follows: (1) main blowers and backflow
dampers, JS-P3-16, (2) special main blowers and
special annulus blowers with backflow dampers,
JS-P3-28, and (3) main and special louver dampers,
JS-P3-18.

Design and procurement of the main annulus
blowers were accomplished under Package I.

All other mechanical and structural items re-
quired for this system were scheduled for design,
procurement, and installation by the ORNL
Engineering and Mechanical Division in Package
Hl.  The Instrumentation and Controls Division
had responsibility for design and procurement of
atl instrumentation and joint responsibility with
the ORNL Engineering and Mechanical Division
for installation under Package Ill. A tabulation

of drawings completed or scheduled for this system
is found in the Appendix (Table D-1),

Coolant

The coolant in the ART served as an inter-
mediate heat exchange medium between the re-
actor, together with its dump tank, and the ultimate
heat sink, the atmosphere,

Basic criteria for these systems are found under
Section 5 of the Design Memo Book and on Flow
Diagram F-2.02-054-1470. Design criteria for
these systems are found in Construction Design
Memos 7503-15, -23, -29, -30, and -32,

No construction has been done on this system,

 

 
Design and procurement of components within
the system were the responsibility of ARED.,
The ORNL Engineering and Mechanical Division
had the design and construction responsibility for
installation of the components and their associated
piping as a part of Package |Il work. The Instru-
mentation and Controls Division was responsible
for design and procurement of instrumentation
items and jointly responsible with the ORNL
Engineering and Mechanical Division for instal-
lation under Package lfl work. A tabulation of
the drawings completed or scheduled for this
system is found in the Appendix,

Fabrication, cleaning, welding, and testing
procedures were to be the responsibility of the
ORNL Engineering and Mechanical Division.

The installation and testing of this system were
expected to be extremely time-consuming. Vacuum
leak testing was a requirement in order to ensure
that leakage for the cell and the systems forming
an integral portion of the containment, including
therefore these systems, would not exceed 0.002 cc
per second. In addition it was believed that
the extremely crowded condition of the equipment
in the penthouse and duct areas would present
difficult and time-consuming problems not only

upon installation but also during change-out of
any equipment such as radiators or pumps.

As would be expected in a development program
of this nature, space allocation prior to the final
development of all equipment presented a difficult
problem, In particular the space requirements
of the coolant purification equipment, the instru.
mentation, and the coolant radiators were found
to be considerably greater than they were initially
anticipated to be., Furthermore the attempt to
minimize coolant inventory prevented obtaining
sufficient pipe flexibility except by permitting
the coolant pumps and radiators to float free on
constant spring hangers, thereby complicating
installation and dismantling procedures as well
as promoting an even more crowded condition,

Fluid Enricher

The fluid enricher was designed and procured
by ARED and was being stored at Building 7503
prior to installation in the cell under Package IV
work by the ORNL Engineering and Mechanical
Division,

Basic criteria for this system are found in
Design Memo 4-l-1 and on Flow Diagram E-2-02-
054-1469 by the ARED Engineering Department.

27

 

 
APPENDIX A. COST AND BUDGET

Table A-1, ART Facility ~ Building 7503 Capital Expenditures

 

 

 

 

 

 

Item Engineering Direct Indirect  Contingency Total
Section | = UCNC Particlpation -
30-ton crane $ 47,645 $ 47,645
Diese| generator 128,323 §$ 178 128,501
Diese| ganerator move 1,369 632 2,001
Blowers 64,528 64,528
Blower installation 551 78 629
; Trans former 5,983 112 6,095
} Pipe cleaning 205 103 308
Weld inspection 783 392 1,175
Additional switchgear and completion of 15,958 1,042 17,000
controls for existing switchgear
Transformer load metering and additional 3,823 225 4,048
| lightning protection
‘ Additional cable trays 12,766 1,318 14,084
} Contrel rooms lighting with automatic 6,350 588 6,938
throwover j
Additional 440-v receptacles 1,529 191 1,720
Instrument rooms air conditioning 4,222 528 4,750 -
Communications conduit 1,540 210 1,750
Engineering $62,383 29,746 92,129
Contingency $9,400 9,400
Subtotal $62,383 $ 295,575  $35,343 $9,400 $ 402,701
Section Il — Contractors
Package | 557,175 557,175
Package A 50,351 50,351
Package Il 71,558 71,558
Package 1A 118,215 118,215
Subtotal $ 797,299 $ 797,299
Total $62,383 $1,092,874 $35,343 $9,400 $1,200,000

 

28

 

 
Table A-2. ART Facility = Building 7503 Unexpended Capital Funds
As of September 1, 1957

 

Additional switchgear and completion of controls $17,000

for existing switchgear

Transformer load metering and additional lightning 4,048

protection

Additional cable trays

Basement 10,026

Auxiliary equipment room 4,058
Phase Il blower installation work 569
Blowers 10,000*
Control rooms lighting with automatic throwover 6,938
Additional 440-v receptables 1,720
Instrument rooms air conditioning 4,750
Communications conduit 1,750
Engineering 6,086
Contingency 9,400

Total $76,345

 

*Committed.

. Table A+3, ART Facility —~ Lump<Sum Contract Information

 

Contract Cost Summary

Total lumpesum contract cost $1,096,390.42

Contract AT-(40-1)-1952 881,852.25
Package |, Phase | $607,526.68
Package |, Phase li 274,325.67
Package A 50,351.62

Contract AT-(40-1)-1954 214,538.17
Package Il 71,557.67
Package IIIA 142,980.50

Contract AT=(40-1)-1952 Summary

Total contract cost 881,852.25
Package [, Phase | 557,175.06
Package |, Phase |l 274,325.57

Package A 50,351.62

 

 
Table A-3 (continued)

 

Contraet AT-(40-1)-1952 Summary

Package |
Initial total contract cost 765,835,00 -
Phase [, construction of ad- 501,462.00

ditions to Building 7503

Phase I, construction of 264,373.00
7503 cell (operational)

Final total contract cost 831,500.63
Phase | 557,175.06
Phase Il 274,325.57

Total number of contract deviations 45

Official starting date 8-23=55

Official scheduled completion date 8~1-56

Actual completion date 10-9-56

Contract liquidated damages rate

Phase | $100/day .
Phase |l $300/day
Liquidated damages charged None* -
Prime contractor V. L. Nicholson Co,

Major subcontractors

Electrical Davis-Longsworth Electric Corp,
Me chanical John F, Humphrey Co.
Cell installation Chicago Bridge & Iren Co.
Designed by K«25 Plant Engineering Div.
Approximate number of drawings 118
Package A
Initial contract price $50,351.62
Final contract price $ 50,351.62
Official starting date 4-10-56 "
Official scheduled completion date 6-29-56
Actual completion date 9-26-56 )
Prime contractor V. L. Nicholson Co.

30

 

 
Table A-3 (continued)

 

Contract AT-(40-1)-1952 Summary

Major subcontractors

 

Electrical Davis-Longsworth Electric Corp.
Mechanical John F. Humphrey Co.
Designed by ORNL Engineering Dept,
Approximate number of drawings 18

Contract ATa(40-1)=1954 Summary

Total contract cost 214,538.17
Package Il $ 71,557.67
Package il1A 142,980.50

Package |1
Initial contract price 58,400,00
Final contract price 71,557.67
Total number of contract deviations 8
Official starting date 1-25.56

Official scheduled completion dates
Part 1 6-22-56
Part 2 1=27=57

Actual completion date

 

Part 1 6-22-56
Part 2 2-22-56
Liquidated damages rate $100/day
Liquidated damages charged None**
Contractor Rentenbach Engineering Co.

Major subcontractors

Electrical Broadway Electric Service
Mechanical Hicks & Ingle Co.
Designed by ORNL Engineering Dept.

Approximate number of drawings 15

   

 
Table A-3 (continued)

 

Contract AT-(40-1)-1954 Summary

Package I11A
Initial contract price | $114,434,00
Final contract price $ 142,980.50
Capital expenditures 118,394.71
Operational expenditures 24,585.79
Total number of deviations 6
Official starting date. 12-7-56

Official scheduled completion dates

Initial 4-25-57
Final 8-21-57
Actual completion date 8-20-57
Liquidated damages rate $100/day
Liquidated damages charged None
Contractor Rentenbach Engineering Co.

Major subcontractors

Electrical Broadway Electric Service

Mechanical Hicks & Ingle Co.
Designed by ORNL Engineering Dept.
Approximate number of drawings 34

 

*Liquidated damages charge not invoked because of contract deviations plus equipment delivery delays resulting
from Westinghouse strike.

**Liquidated damages charge not invoked because government-furnished diesel generators were damaged in ship-
ment, causing extensive equipment delivery delay. Contract extension was granted for excessive amount of time be-
yond the contractor’s control required for performance of the specified diesel tests.

32

 
Table A-4. ART Facility — Budget Estimate, Fiscal Years 1958 and 1959

 

 

 

 

 

 

 

 

 

 

 

1958 1959
Labor Expense® Material Total Labor Expense® Material Total
Utilities $ 16,000 § 16,000 $ 19,000 $ 19,000
ARE disassembly maintenance $ 1,100 3 800 100 2,000 $ 500 $ 400 100 1,000
Road improvements 9,000 6,000 10,000 25,000
Work Order A-16655° 121,500 121,500% 9,000 6,000 5,000 20,000
Work Order A-16630 92,200 64,044 91,113 247,357 44,500 31,500 39,000 115,000
Work Order A-16636 51,500 36,500 14,000 102, 000
Work Order A-16639 32,000 23,000 34,000 89,000 21,000 15,000 8,000 44,000
Shakedown testing 14,500 10,500 10,000 35,000
Contingency 17,000 12,000 14,000 43,000 16,500 11,500 10,000 38,000
Engineering®
Design — Work Order A-16652 46,000 32,320 5,000 83,320 22,000 15,500 2,500 40,000
Field = Work Order A-16669 10,000 6,000 16,000 10,000 6,000 16,000 ‘
Subtotal $198,300 $138,164 $281,713  $618,177 $198,500  $138,900 $117,600 $455,000
De partment labor 50,000 35,000 1,000 86,000 50,000 35,000 1,000 86,000 ‘
Instrumentation 15,001 10,000 133,999 159,000 68,800 44,800 527,400 641,000
Health physics instrumentation 3,500 2,500 9,000 15,000 9,000 6,000 5,000 20,000
7503 building communication system 8,000/ 8,000
Total $266,801 $185,664 $425,712  $878,177 $326,300 $224,700 $659,000 $1,210,000

 

aExpense was estimated as being about 70% of labor except for instrumentation, which is 65%.
This amount was to cover half the estimated road expense., The balance was to be included as a construction project,

“This work order was closed, and the money was deviated to the major purchase order budget, The major purchase order budget also included $50,000
for louvers, $19,000 for NaK piping and fittings, $43,000 for NaK tanks, $25,000 for cold traps originally budgeted for fiscal year 1957, and $4,000 for
NaK pipe and fittings budgeted for fiscal year 1958, '

dCovers costs of $60,000 for NaK drain valves, $53,000 for half the fluid sump drive unit, and $8,000 for thermal testing of louvers.
®To be done by the Engineering and Mechanical Div,
fCovers $765.00 installation charge and rent of $650.35 per month.

£e

 

 
Table A-5. ART Facility — Summary of Budget Evaluation

 

Adequacy of February

 

 

 

 

Schedule Budget Estimate*
Identification Fi |y )
Unshielded Shielded Operation tscal Tear
1958 1959 1960 Total**
As budgeted 2-11-57 12-8-58 6-1-59 Low OK NR Low
Official 3-5-57 11-15-59 7-1.60 oK High NE Low
Acceleration July 1957 2=-1--59 4-.1-59 7-~1=60 OK Low NE Low

 

*NR: not required; NE: not estimated,

**The February budget assumed the reactor would be manifolded, shielded, and ready for installation in the 7503
cell; consequently, no requirements for any such work were included. in addition, it is now apparent that provision
for lead shielding of the off-gas system is grossly inadequate in the February budget, Also it should be noted that
this evaluation is made without benefit o? budget information from the Instrumentation and Controls Div. since

February 1, 1957.

Table A-6. ART Facility — Contract Cost Breakdown

 

 

34

ltem Item
No. Item Amount Weight Material Labor
(%)
Package 14 -
Phase |

1.0 Excavating and grading $ 26,752,54 5.156 $ 3,252.54 $23,400.00 -
1.1 Crushed stone paving 5,300.00 1.021 2,430,00 2,870.00
2.0 Demolition 3,280.00 0.632 3,280,00
3.0 Concrete 70,487.09 13.585 37,487.09 33,000.00
3.1 Reinforcing steel 21,025.79 4,052 14,405.,79 6,620.00
4.0 Masonry 3,550.00 0.684 1,540.00 1,910.00
5.0 Structural steel 42,573,85 8.205 29,053.85 13,520.00
6.0 Corrugated and flat asbhestos 13,640.00 2.629 6,420.00 7,220.00
7.0 Gypsum roof deck 4,880.00 0.941 1,989.00 1,891.00
8.0 Roofing and sheet metal 7,842.64 1.512 3,992.64 3,850.00
9.0 Steel sash 510.00 0.098 400.00 110.00
10.0 Glass, glazing, caulking 530.00 0.102 230.00 200,00
11.0 Metal partitions 8,550.00 1.648 5,660,00 2,890.00
12.0 Hollow metal doors and frames 2,810.00 0.542 1,920.00 890.00
13.0 Rolling steel doors 7,370.00 1.420 5,330.00 2,040,00
14.0 Finish hardware 1,340.00 0.258 890.00 450,00
15.0 Misc. metal 25,154,47 4.848 17,054.47 8,100.00
16.0 Field painting 6,400,00 1,233 4,220,00 2,180,00

 
Table A-6 (continued)

 

 

 

| Item

tem ltem Amount Weight Material Labor
No.

(%)
Package 1?
Phase |
17.0 Carpentry and millwork 1,454.03 0.280 584.03 870.00
18.0 Steel wire fencing 2,410,00 0.464 1,230.00 1,180.00
19.0 Cranes 18,870.00 3.637 12,450.00 6,420.00
20.0 Stack 11,870.00 2,251 7,680,00 4,000,00
21.0 Air duct 36,200.00 6.977 26,600.00 9,600,00
22.0 Plumbing, heating, and piping 45,341.11 8.740 30,541.11 14,900,00
23.0 Electrical work 105,957.59 20.423 77,257.59 28,700.00
Phase li, Part A
3.0 Concrete 11,808,04 2.276 6,348.04 5,460.00
3.1 Reinforcing steel 3,710.39 0.715 2,760,39 950.00
5.0 Structural steel 6,093.06 1.174 4,293.06 1,800,00
15.0 Misc. metal 2,330.00 0.449 1,582.00 748.00
16.0 Field painting 1,150.11 0.222 440.00 710.00
21.0 Air duct 18,180.00 3,504 11,330.00 5,850.00
22.0 Plumbing, heating, and piping 1,105.20 0.213 690.20 415,00
23.0 Electrical work 566.17 0.109 296.17 270.00
Total pay item A $518,851.97 100.000
Phase II, Part B
3.0 Concrete foundation 7,520.00 2.834 4,720,00 2,800,00
19.0 Crane 2,100.00 0.791 1,418.00 682,00
23.0 Electrical work 473.00 0.178 273.00 200,00
24.0 Cell pressure vessels 255,300.00 26.197 85,200.00 70,100.00
Total pay item B $265,393.00 100.000

 

 
Table A<§ (continued)

 

 

36

| ltem
rem ltem Amount Weight Material Labor
No.
(%)
Package A
Subcontractor's cost (misc,
fabricated metal, includ-
ing bottle racks and
bulkhead)
Bottle racks 520.20 140,20 380.00
Pipe supports 256.00 100,00 156.00
Bulkhead 1,315.10 350,10 965.00
Angle plate 15.00 6.00 9.00
Unistrut for auxiliary 934.50 424.50 510.00
equipment room
Hook hangers in auxiliary 270.00 90.00 180.00
equipment room
Trapeze hangers in auxiliary 248,30 48.30 200,00
equipment room
Sleeves 88.50 18.50 70.00
Subtotal $ 3,647.60 $ 1,177.60 $ 2,470.00
Lube oil (OL lines) 3,227.10 1,257.10 1,970.00
Air supply (CL lines) 1,699.46 637.46 1,062.00
He lium supply (GL lines) 2,233.62 1,031.62 1,202.00
Nitrogen supply (ML lines) 2,966.35 1,311,35 1,655,00
Water (WL lines) 8,579.73 4,352.73 4,227.00
Vent (VL lines) 584.70 284.70 300,00
Gas and cocling lines 199,12 99.12 100.00
Instrument trays 3,957.90 2,457.90 1,500,00
Unistrut 3,781.86 1,746 .86 2,035.00
Testing material, including 2,207.50 207.50 2,000.00
water inhibitor and Freon
Total $ 33,084.94 $14,563.94 $18,521.00
Package Il
1 Excavating and grading 1,752,00 3 584.00 1,168.00
2 Concrete 4,672.00 8 2,336.00 2,336.00
3 Setting generators 1,168.00 2 0.00 1,168.00
4 Generator house 8,760.00 15 7,592.00 1,168.00
5 Piping = underground 1,168.00 2 584.00 584.00
6 Piping — aboveground 1,168.00 2 584.00 584.00
7 Air conditioning 6,424,00 11 5,256.00 1,168.00

 

 
Table A-6 (continued)

 

 

It item
em ltem Amount Weight Material Labor
No.
(%)
Package i
8 Electrical — spectrometer 1,168.00 2 584,00 584.00
room and tunnel
9 Electrical control center 16,936,00 29 15,768.00 1,168.00
10 Electrical — generator house, 11,096.00 19 7,008.00 4,088,00
aboveground
11 Electrical = generator house, 4,088,00 7 2,920.00 1,168.00
underground
Total $ 58,400.00 100
Package II1A
1 Excavating and grading 1,144.34 1 0.00 1,144.34
2 Concrete 3,433.02 3 2,288.68 1,144.34
3 Compressor house 8,010,38 7 6,866.04 1,144.34
4 Air compressor and drier 14,876.42 13 14,876.42 0.00
5 Mechanical work 6,866.04 6 3,433.02 3,433.02
6 Electrical — motor control 27,464.16 24 26,319.82 1,144.34
centers
7 Electrical = voltage regu- 11,443.40 10 9,154.72 2,288.68
lators and Powerstats
8 Electrical ~ conduit, cables, 20,598.12 18 12,587.74 8,010.38
and trays
9 Electrical - transformers 8,010.38 7 6,866.04 1,144.34
10 Electrical - compressor house 12,587.74 11 8,010.38 4,577.36
Total $114,434.00 100
Other Major Package IHA Costs®
1 Waste oil piping and tank 2,796.80 1,748.00 1,048.80
2 Waste oil fill system piping 698.00 524.00 174.00
3 Louver hydraulic system 11,362.00 5,244.00 6,118.00
4 Louver hydraulic pumping unit 3,865.79 3,265.79 600,00

 

 
Footnotes for Table A-6.

%|Includes all modifications approved prier to Jan. 27, 1956.
bPay item A represents capital cost,
©Pay item B represents activity cost,

4Breakdown of Package A cost:

38

Cost of labor and material $33,084.94
3% sales tax 436.91
7% FICA and insurance 1,296.47
Trave! pay 1,723.50
Subtotal $36,541.82
10% overhead 3,654.18
Subtotal $40,196.00
Insulation (subcontract) 915,00
Subtotal $41,111.00
10% profit 4,111.00
Subtotal $45,222.00
Prime contractor’s overhead and profit 5,129.62
Total $50,351.62

€These prices include mechanical work and test work only for contract modifications.,
Table A-7. ART Facility —~ Estimated Unit Price Data -~ Major Equipment®

 

Item

 

ltem Unit Material Labor Total
No.
1 Diesel generator building, Braden type, Square foot 3.60 0.50 $ 4,10
30"x 72°
1A Excavation and concrete for above Square foot 1.35 1.61 2.96
2 Compressor house, Butler type, Square foot 4.75 0.80 5.50
307 48°°
2A Excavation and concrete for above Square foot 1.70 1.85 3.55
3 Diese | generator units, 300-kw, with Each 32,500.00 864.00° 33,364.00
controls and appurtenances; no
conduit and cable
4 Air compressor, carbon ring, 150 scfm Each 8,520.00 200.00% 8,720.00
at 125 psig
5 Air dryer, 100 scfm, =20°F dew point, Each 4,100,00 150.00 4,250.00
for operation at 125 psig pressure
6 Switchgear, 440-v, consisting of three Section 8,600.00 150.00 8,750.00°
circuit breakers per section
7 Motor control centers, consisting of Section 13,158.00 572.00 13,730.00
four 200-amp, six 100-amp, nine 30-amp,
five 15-amp, seven 50-amp, three 70-amp,
and five 2-amp circuit breakers; five
size 2 and eleven size 1 contractors;
one manual throwover switch and one
automatic throwover switch per section
8 30+ton crane Each 47,645.00 2,700.00 50,345.00
9 3-ton hoist with monorail Each 5,700.00 350,00 6,050,00
10 1-ton hoist with monorail Each 1,410.00 200.00 1,610,.00
11 Rolling door, electrically operated, Each 5,330.00 1,200.00 6,530.00
26 x 32°
12 Electrical distribution panel, set on Each 1,460,00 64.00 1,524.00
alignment onlyf
13 250-hp blower and motor Each 16,000.00 2,000.00 18,000.00
14 Louver hydraulic pumping unit Each 3,265.00 600.00 3,865.00
15 Contaminated oil storage tank, 500-gal Each 1,300.00 100.00 1,400.00
code vessel
16 1500-kva transformer, 13800/480 v Each 1,729.008 798.00 2,527.00
(including 400 ft of transmission lines,
lightning protection, fused disconnect
switch, and four potheads)
17 Unit heaters, Trane Co. Type C coils, Each 134,00 80.00 214.00
Series 8, 120,000 Btu/hr
18 Cooling unit, Trane 212, with 8-row Each 1,317.00 220.00 1,537.00
water coil
19 Stack, steel Ton 440,00 230,00 670.00

39
Table A-7 (continued)

 

 

Item
ltem Unit Material Labor Total
No.
20 Air duct, structural steel plate Pound 16 .08 .24
21 Stainless steel, type 304, 16 gageb Pound 38 .09 .47
22 Insulation, block” Board foot .31 12 .43
23 Pressure vessel Pound .40 .25 .65
24 Water vessel Pound .25 .15 .40
25 Concrete (additional concrete required Cubic yard 75.00
for cell and water vessel foundation
changes )
26 Junctions, panel (openings in cell Each 1,750.00
and water vesselY
27 4" pipe sleeves in cell and water vessell Each 290.00
28 6" pipe sleeves in cell and water vessel’ Each 330.00
29 8" pipe sleeves in cell and water vessel’ Each 450.00
30 Spot radiographs of pressure vessel weld Each 20.00
ioints]
31 Soil exploration boringsj Linear foot _ 15,00
32 Air conditioner, 10-ton self contained Unit 5,256.00 1,168.00 6,424,00
unit

 

“The above prices were estimated from Building 7503 contract costs and include contractors’ costs and overhead.
This building has heavier structural steel than the diesel house to support pipe and conduit,

“Labor price includes setting of diesel generator only.

4| abor price is only for setting and aligning unit.

®This price is estimated from a total price for 11 sections.

fSee ORNL Dwg D-26435 top description, Fourteen units of this equipment were installed by Package |IIA con-
tractor.

EThis does not include cost of transformer.
bMain Air Duct Liner.
!lncludes reinforcing steel.

TContract unit price for additions

40
Table A«8. ART Facility — Estimated Unit Price Data — Minor Equipment?

 

 

ltem
No. ltem Unit Material Labor Total
’ 1 Excavation Cubic yard $ 5.00
2 Rock excavation Cubic yard 10.00
’ 3 Backfill Cubic yard 6.00
4 Concrete (no reinforcing steel) Cubic yard $ 14.00 $ 6.00 20.00
5 Concrete, trowe |«finishing and curing Cubic yard .05 .95 1.00
6 Concrete, winter protection Cubic yard 1.50 1.50 3.00
7 Concrete, test cylinders Each 25.00 25.00 50.00
8 Forms Square foot 46 60 1.06
9 Reinforcing steel Ton 180.00 75.00 255.00
10 Structural steel Pound .34 .07 41
11 Concrete, joints Linear foot .40 .80 1.20
12 Concrete, reinforced pipe, 12° Linear foot 1.60 1.70 3.30
13 Copper water seal Linear foot 10 .80 .90
14 Grout Cubic yard 10.00 15.00 25.00
15 Crushed stone backfill Cubic yard 6.00
16 Concrete block, 6 “x 6*'x 4 Each .20 18 .38
- 16A Concrete block, 87/x 8% 16 Each .30 .30 .60
17 Transite siding Square foot .25 .27 .52
. 18 Wire mesh — concrete reinforcing Square foot .03 .05 .08
19 Storm fence, 8 ft high Linear foot .45 1.90 2,35
20 Storm fence - gate post for 127 gate Each 35.00 7.00 42.00
and fittings

21 Storm fence — 127 gate Each 96,00 18.00 114.00
22 Executive chair Each 56.00
23 Tableside arm chair Each 46.00
24 Library table with drawer Each 102.40
25 2” sched 40 black pipe Foot .44 .44 .88
26 2" gate valve, flanged, std Each 31.00 5.00 36.00
27 27/ 90° e ll, butt we lded, std Each 1.76 1.76 3.52
28 27745%¢ll, butt we lded, std Each 1.38 1.38 2.76
29 2" tee, butt welded, std Each 6.70 6.70 13.40
. 30 2" flange, butt we lded, std Each 3.06 3.06 6.12
31 2" coupling, butt weld, std Each 2.92 2.92 5.84
] 32 2* screwed cap, std Each 1.58 1.58 3.16
33 2 2000-Ib butt weld 90%ell Each 2.30 2.30 4.60
34 27 2000+1b butt weld 45% el Each 2.76 2.76 5.52

4]

 
Table A-8 (continued)

 

{tem

 

42

No. ltem Unit Material Labor Total
35 2772000-1b butt weld cap Each 3.02 3.02 6.04
36 2" screwed coupling Each 1.60 1.60 3.20
37 17" sched 40 black pip2 Foot .35 .35 .70
38 1772000-Ib socket weld 90° el Each 1.08 1.08 2.16
39 17 2000-Ib socket weld 45 ell Each 1.29 1.29 2.58
40 1772000-1b socket weld cap Each 1.36 1.36 2.72
41 1772000-Ib socket weld coupling Each 1.22 1.22 2.44
42 17 1 std tee Each 3.69 3.69 7.38
43 %, 2000-1b socket weld 90° ell Each .86 .86 1.76
44 %, " 2000-1b socket weld 45° el Each 1.05 1.05 2.10
45 374”200045 socket weld cap Each 1.12 1.12 2.24
46 %/ 2000-Ib socket weld coupling Each .90 .90 1.80
47 1% sched 40 black pipe Foot 37 .37 74
48 1]/2”sched 40 socket weld 90°ell, std Each 1.81 1.81 3.62
49 1% *sched 40 socket weld tee, std Each 5.62 5.40 11.02
50 1}, sched 40 socket weld cap, std Each 1.77 1.77 3.54
51 1% % 2000-1b socket weld 90% Each 1.82 1.82 3.64
52 1‘/2”2000-|b socket weld 45 ell Each 2.18 2.18 4.36
53 1% 2000-1b socket weld cap Each 1.96 1.96 3.92
54 1} 2000-1b socket weld coupling Each .93 .93 1.86
55 1), sched 40 black pipe Foot 32 32 64
56 11/4]"scheu' 40 we lded tee, std, Each 5.17 5.17 10.34
]/4”>< 3/4”>< 3/4.”
57 1" sched 160 black pipe Foot .80 .80 1.60
58 17 4000-1b socket weld 90°e!l Each 1.72 1.92 3.64
59 174000-1b socket weld 45%el} Each 1.96 2.08 4.04
60 177 4000-1b socket weld cap Each 1.51 1.71 3.22
61 17 4000-1b socket weld coupling Each 60 .90 1.50
62 17 sched 80 black pipe Foot .40 .40 .80
63 % * sched 80 black pipe Foot .26 .26 .52
64 17 3000-Ib socket weld 90%ell Each 1.44 1.44 2.88
65 173000-1b socket weld 45%¢il Each 1.44 1.44 2.88
66 4"’ sched 40 black pipe Foot 1.21 1.21 2.42
67 4" gate valve, std Each 125.00 35.00 160.00
68 4"’ sched 40 screwed cap, std Each 1.25 .85 2.10

 
 

 

 

Table A-8 (continued)

ltem

No. ltem Unit Material Labor Total
69 4" sched 40 butt weld 90°ell Each 6.44 6.44 12.88
70 4" sched 40 butt weld tee Each 17.43 17.43 34.86
71 4" sched 40 screwed flange Each 5.54 5.54 11.08
72 4" backing ting Each 1.00 1.00 2.00
73 %" sched 40 black pipe Foot .23 23 A6
74 % ”2000-Ib socket weld 90°ell Each 76 76 1.52
75 % ” 2000-1b socket weld 45%ell Each 91 91 1.82
76 %, ”* 2000-1b socket weld cap Each 62 62 1.24
77 )" 2000-1b socket weld coupling Each .40 .40 .80
78 6" sched 40 black pipe Foot 2.08 2.08 4.16
79 6""x 3" galvanized reducer Each 28.56 25.00 53.56
80 6% 3" galvanized tee Each 33.32 30.00 63.32
81 6’ sched 40 galvanized pipe Foot 2.85 2.85 5.70
82 6" sched 40 black butt weld 90°%ell Each 13.32 13.32 26.64
83 6" sched 40 black butt weld tee Each 37.54 30.00 67.54
84 6°"x 2} " sched 40 black butt weld tee Each 46.93 42.00 88.93
85 6% 2" concentric sched 40 black butt Each 9.13 9.13 18.26

we ld reducer
86 6" backing ring Each 1.50 1.50 3.00
87 Gate valve, 150 Ib Each 86.03 35,00 121.03
88 %, " sched 40 black pipe Foot 13 13 .26
89 %, sched 40 socket weld cap, std Each .81 .81 1.62
90 3,7 sched 40 socket weld 3,"x 1),” tee, std Each 3.69 3.69 7.38
9N %, check valve, 150 Ib Each 3.91 3.91 7.82
92 3,7 gate valve, 150 Ib Each 4.71 4.71 9,42
93 %, globe valve, 150 Ib Each 4.31 4.31 8.62
94 7,7 x 5/8"reducer, socket we Id Each 17 3.00 3.17
95 3,” type K copper tubing Foot 60 .80 1.40
96 3, sweat 90° el Each 22 25 .47
97 3, sweat 45° el Each 22 .25 .47
98 3/4'”swecxt tee Each .30 Y. b2
99 3}4 * sweat cap Each 20 22 .42
100 3,” sweat coupling Each .20 22 .42
101 % type K copper tubing Foot 27 .47 .74
102 % " sweat tee Each 16 18 .34
103 3/8”x % sweat tee Each .37 .39 .76
43

 

 
Table A-8 (continued)

 

 

:e: ltem Unit Material Labor Total

104 %7 90°ell, sweat Each 13 15 .28
105 %" sweat coupling Each .10 18 28
106 ¥ % 3, reducer Each 21 25 46
107 %" sweat 45° el Each 13 16 .29
108 % " sweat cap Each A1 15 .26
109 % type K copper tubing Foot 34 .54 .88
110 %7 sweat 90°ell Each 13 16 .29
11 % sweat tee Each 21 .25 .46
112 % sweat 45% el Each 13 16 .29
113 %" sweat coupling Each 18 .20 .38
114 % ” sweat cap Each 16 19 .35

 

44

%Estimated from Building 7503 contract costs. These prices cover direct labor and material only.

 
APPENDIX B. SCHEDULES AND MANPOWER

Table B-1. ART Facility Schedule Summary

ORNL—LR—DWG 34365

- 1957 1958 1959 1960

 

6 7 8 9101214 23456 783101424+ 2 3456 7891001121 23456 7891041214

COMPLETE

 

SHOP

45

 
Table B-2. ART Facility Manpower Estimate

 

July 1957 Estimate

Summary Manhours =

B Supervision 4,030
Inspection 1,800 .

Technician 2,000

Field engineer 4,200

Engineering 15,920

Craft 46,472

Total 74,422

Breakdown of manhours by work orders

Work Order A-16630

Supervision 2,400

Inspection 1,800

Technician 2,000

Craft 28,600
Work Order A-16636

Supervision 100

Craft 1,030
Work Order A-16639

Supervision 1,280

Craft 9,600
Work Order A-500962 : "

Supervision 10

Craft 142
Work Order A-500288

Supervision 0

Craft 60
Work Order A-9391

Supervision 240

Craft 7,040

Breakdown of manhours by crafts
Inconel welder 4,200
Pipefitter 11,200
Millwright 2,500
Electrician 9,600
Welder (misc.) 4,175
Breakdown of manhours by crafts

Sheet metal 2,390
Rigger 3,675
Lead burner 700
Insulator 3,100 -
Machinist 1,000
Painter 250
L abor 2,780 i
Misc, {movie projectionist, transportation, auto. 902

mechanic, refrigeration, utility mechanic, etc.)

46

 

 
Table B-2 {(continued)

 

February 1957 Estimate

Summary Manhours
Fiscal Year 1958 Fiscal Year 1959

Work Order A-16630 28,875 10,950
Work Order A-16636 20,940
Work Order A-16639 11,000 7,250
Work Order A-16652 11,250 5,500
Work Order A-16669 4,100 4,100
Hot testing of louvers 900
Containment (pinch valves, etc.) 2,820 1,200
Contingency 5,860 5,700
Shakedown 5,000
Road improvement 3,000

Total 64,805 63,640

Breakdown of summary
Primary coolant system 11,650 7,500
Special heat dump 5,300
Offsgas and vent systems 5,180
Cooling air system 5,180 3,450
Cell interior 17,700
Auxiliary piping 1,220
Cell heads 3,240
Temporary reactor handling 0 0
facility

Station modifications 345
Electrical heating and power 11,000 7,250
Design engineering 11,250 5,500
Field engineering 4,100 4,100
Hot testing of louvers 900
Containment (pinch valves, etc.)} 2,820 1,200
Contingency 5,860 5,700
Shakedown 5,000

Recad improvement 3,000

 
APPENDIX C. FACILITY DRAWINGS — INSTALLATION COMPLETED

Table C-1. ARE Facility — AE Drowings

Installation completed

 

 

Drawing No. Issue Date ORNL LR DWG No, Title
Drawings Prepared by the Austin Company
22-0 Rev. C 6=-27-52 13761 Drawing Index

22-A-1 Rev. D
22.A-2 Rev. D
22.A-3 Rev. D
22-A-4 Rev. C
22.A-5 Rev. C
22-A-6 Rev. B
22-A-7 Rev. B
22.A-8 Rev. B
22-A-9 Rev. D
22-A-10 Rev. B
22-A-11 Rev. C
22-A-12 Rev. D
 22-A-13 Rev. C
22-A-14 Rev. B
22.A-15 Rev. B

22.51 Rev. C
22-52 Rev. B
22-53 Rev. B
22-F1 Rev. F
22.F2 Rev. D
22-F3 Rev. D

22-100 Rev.
22-101 Rev.
22-102 Rev.
22-103 Rev.
22.104 Rev, C

m OO O

22-200 Rev. D
22-201 Rev. D
22-202 Rev. D

22-300 Rev. B
22-301 Rev. C
22-302 Rev. B
22-303 Rev. B
22-304 Rev. D

48

Architectural

6-27-52 13762 First Floor and Basement

6-27-52 13763 Roof Plan and Details

6-27-52 13764 West and South Elevations

6~-27-52 13765 North and East Elevations

6-27-52 13766 Cross Section

6-27-52 13767 Wall Sections

6-27-52 13768 Wall Sections

6-27-52 13769 Wall Sections

6-27-52 13770 Toliet Room and Partition Layout

6=-27-52 13771 Partition Details

6-27--52 13772 Door and Hardware Schedule

6-27-52 13773 Room Finish and Stair Details

6-27-52 13774 Miscellaneous Details

6-27-52 13775 Crane and Ladder No. 1 Details

6=~27-~52 13776 Interior Elevations and Details
Structural

6~27-52 13777 Roof Framing Plan and Sections

6-27-52 13778 Framing Details

6~27-52 13779 Truss, Column Schedule and Details

6~27-52 13780 Foundation Plan and Details

6-27-52 13781 First Floor Framing Plan and Details

6~27=52 13782 Girder and Miscellaneous Details
Plumbing

6-27-52 13783 Mechanical Plot Plan

6-27-52 13784 Water Line Details

6~27-=52 13785 Toliet Room Plumbing

6-27~-52 13786 Basement Plan and Section

6=-27-52 13787 Septic Tank and Disposal Field

Heating and Ventilating

6-27-52 13788 Heating and Ventilating
62752 13789 Steam Piping
6-27-52 13790 Basement Steam Piping
Electrical
6~27-52 13791 13.8 KV Transmission Line Plan
6-27-52 13792 Transformer Step Down Station, Elevation and Sections
6-27-52 13793 13.8 KV Transmission Line Pole Line Structure Details
6-27-52 13794 13.8 KV Transmission Line Bill of Material
6-27-~52 13795 Basement Lighting Plan and Single Line Diagram
Table C-1 (continued)

 

Drawing No.

ORNL LR DWG No. Title

lssue Date

 

22-305 Rev. D
22'306 ReV. D
22.307 Rev. B

22-Y1 Rev., E

E-9345 Rev. 1

D-9350 Rev. 0
D-2351 Rev, 0
D-9352 Rev. 0
D-9353 Rev. 0

D-9354 Rev. 0
D+9355 Rev, 0
D-92356 Rev. 0

C-9323
D-9336 Rev. 2
E-9337 Rev. 8
E-9338 Rev. 3
E-9339 Rev. 4
E-2340 Rev.8
E-9341 Rev, 1
E-9342 Rev. 0
D-9343 Rev. 1
D-9346 Rev. 0
D-9347 Rev. 1
D-9348 Rev. 0
D-9349 Rev. 2
D-9357 Rev. 0
D-9366 Rev, 2
C-17122 Rev. 0

D-9331 Rev. 1

D-9332 Rev. 1
D-9333 Rev. 0
D-9334 Rev. 0
D-9335 Rev. 0

Drawings Prepared by the Austin Company

Electrical

6~27-52 13796 First Floor Lighting Plon

6-27-=52 13797 Power Plans

6=27-52 13798 Miscellaneous Sections and Details
Yard Work

6-27-52 13802 Plot Plan

Drawings Prepared by the ORNL Engineering and Mechanical Division*

4~18-52 Drawing Index

Civil
1-16-52 Retention Pond Plan
1-16-52 Retention Pond Plan and Sections
1=-16=52 Retention Pond Influent Sewer Plan and Profile
1-16=52 Retention Pond Air Yalve and Yalve Pit Sections and
Details
1-16-52 Retention Pond Across Road Plan and Profile
1=-16=~52 Parking Area Plan Sections and Details
1-16-52 Process Sewer - Plan and Profile Seeding Plan
Structural
Foundation Pad for Process Water Tank
2.20-56 Concrete Foundation Plan and Details
10=17=-52 Basement Floor Plan
4-~18~52 First Floor Plan
10=-27-~52 Transverse Section Thru Building
10=-27-=52 Pit Sections
3-3-52 Pit Sections
1-16=52 Concrete Beam and Girder Details
2-14-52 Stair From Basement to Control Pit Plan and Details
1-16=-52 Test Pits Roof Slabs
3-11-52 Heat Exchanger Pit Roof Slabs Plan and Details
2-5~52 Test Pits Roof Slabs
2-17-52 Sleeve Details
2-5-52 Test Pits Roof Slabs
4-15-52 Guard House, Plan, Elev. and Sect.
5-19-53 Test Pit Roof Slab Details
Mechanical
2-20-52 Water Supply Storm and Process Drain Plan and
Sections
2..20-52 Process Water Sections and Details
1-16-51 Wood Louver and Piping Details
11-6=51 Air Conditioner for Instrument and Counting Rooms
11-6=51 Basement Heating and Ventilating

 
Table C-1 (continued)

 

Drawing No.

Issue Date

ORNL LR DWG Ne. Title

 

D-14607 Rev. 0
D-14608 Rev, 0

E-9358 Rev, 1
E-9359 Rev. 1
E-9360 Rev. 1
D-10438 Rev. 3
D-10439 Rev. 4
D-10442 Rev. 1
D-10443 Rev. 0
D-10444 Rev, 1
D-12280 Rev. 0

Drawings Prepared by the ORNL Engineering ond Mechanical Division*

11-1-52
11-1=52

3-3-52
33«52
3-3-52
12-2-52
12-5-52
12-13-52
9-3-52
12-20-52
4-18-52

Mechanical

Air Conditioning Control Room
Air Conditioning Control Room Sections and Details

Electrical

Lighting and Power Plan

First Floor Power Plan

Sections and Diagrams

Three Line Diagram Operational Power

Basement Operational Power Layout

Sections and Details Operational Power Sh, No. 2
Elevotions and Details Operational Power Sh. No. 3
Control Room Lighting

Basement Emergency Lighting and Guard House
Facilities

 

*Only drawings of current interest are listed.

50

 
Table C-2. ART Facility — AE Drawings

installation Completed

 

Drawing No,

Title

 

 

D-KS-19040A1 Rev. 4
D-KS-19040A2 Rev. 6
D-KS-19040A3 Rev, 2
D-KS-19040A4 Rev, 1
D-KS-19040A5 Rev, 2
D-KS-19040A6 Rev. 2
D-KS-19040A7 Rev. 3
D-KS-19040A8 Rev. 4
D-KS-19040A9 Rev. 0
D-KS-19040A10 Rev. 1
D-KS-19040A11 Rev. 2
D-KS-19040A12 Rev. 2
D-KS-19040A13 Rev. 0
D-KS-19040A14 Rev. 3
D-KS-19040A15 Rev. 4
D-KS-19040A16 Rev. 1
D-KS-19040A17 Rev. 0
D-KS-19040A18 Rev. 2
D-KS$S-19040A19 Rev. 2
D-KT-19040B1 Rev, 1
D-KT-19040B2 Rev. 0
D-KT-19040B3 Rev. 4
D-KT-19040B4 Rev. 0
D-KT-19040B5 Rev, 1
D-KT-19040B6 Rev. 0
D-K$-19040C1 Rev. 1
D-KS-19040C2 Rev. 0
D-KS-19040C3 Rev. 0
D-KS-19040C4 Rev. 0
D-K$-19040C5 Rev. 1
D-KS-19040Cé Rev., 5
D-KS-19040C7 Rev. 4
D-KS-19040C8 Rev. 4
D-KS-19040C9 Rev. 4
D-KS-19040C10 Rev. 3
D-K$-19040C11 Rev. 3
D-K$-19040C12 Rev. 3
D-KS$-19040C13 Rev. 2
D-KS-19040C14 Rev, 1
D-KS-19040C15 Rev. 1
D-K5-19040C16 Rev. 1
D-KS-19040D1 Rev. 1
D-K$-19040D2 Rev. 5

Drawings Prepared by the K-25 Plant Engineering Division

Structural, Architectural, and Topographical

Bldg. 7503 Alterations = First Floor Plan

Bldg. 7503 Alterations — Basement Plan

Bldg. 7503 Alterations — West Elevation

Bldg. 7503 Alterations — East Elevation

Bldg. 7503 Alterations = North and South Elevations

Bldg. 7503 Alterations = Roof Plan and Details

Bldg. 7503 Alterations — Longitudinal Cross Section

Bldg. 7503 Alterations ~ Transverse Cross Sections

Bldg. 7503 Alterations — Wall Section and Window Details

Bldg. 7503 Alterations — Wall Sections

Bldg. 7503 Alterations — Wall Sections

Bldg. 7503 Alterations — Locker Room and Partition Details

Bldg. 7503 Alterations — Laboratory and Furniture Details

Bldg, 7503 Alterations — Blower House Details

Bldg. 7503 Alterations — Door and Hardware Schedule

Bldg. 7503 Alterations — Stair Details

Bldg. 7503 Alterations — Interior Elevations and Details

Bldg. 7503 Alterations ~ Miscellaneous Details

Bldg. 7503 Alterations = Miscellaneous Details

Bldg. 7503 Alterations — Existing Utilities

Bldg. 7503 Alterations - Existing Contours

Bldg. 7503 Alferations — Sidewalk and Sections

Bldg. 7503 Alterations — Sections

Bidg. 7503 Alterations — Sections

Bldg. 7503 Alterations — Fence Details

Bldg. 7503 Alterations — Roaf Framing and Wall Elevations

Bldg. 7503 Alterations — Framing Details

Bldg. 7503 Alterations — Structural Cross Section and Details
Bldg. 7503 Alterations — Revision to Existing 10-Ton Crane

Bldg. 7503 Alterations = Swivel Bearing Details for 7503 Cell Crane
Bldg. 7503 Alterations — First Floor Framing and Foundation Plan Elev. 852°0 "
Bldg. 7503 Alterations ~ Foundation Plane — Elev, 817%0 " t0 832%0"
Bldg. 7503 Alterations — Foundation Plans — Elev. 841%0"

Bldg. 7503 Alterations — Concrete Details, Sheet 1

Bidg. 7503 Alterations — Concrete Details, Sheet 2

Bldg. 7503 Alterations — Concrete Details, Sheet 3

Bldg. 7503 Alterations — Concrete Details, Sheet 4

Bldg. 7503 Alterations = Concrete Details, Penthouse

Bldg. 7503 Alterations = Concrete Details, Concrete at Water Tank
Bldg. 7503 Alterations — Concrete Details at Cols. B6 and C7
Bldg. 7503 Alterations ~ Concrete Details — Concrete at Water Tank
Bldg. 7503 Alterations = Structural Framing, Blower House

Bldg. 7503 Alterations — Details ~ Blower House

51
Table

C-2 {continuved)

Installation completed

 

Drawing No.

Title

 

52

D-K$5-19040D3 Rev, 2
D-KS-19040D4 Rev. 4
D-K$-19040D5 Rev, 3
D-K$-19040D6 Rev. 2
D-KS-19040D7 Rev. 3
D-K$5-19040D8 Rev. 0
D-K$-19040E1 Rev. 0
D-KS-19040G1 Rev, 0
D-KS-19040G2 Rev. 0
D-KS-19040G3 Rev. 0
D-K5-19040G4 Rev. 2
D-KS-19040H1 Rev. 4
D-K5-19040H2 Rev. 5
D-K$S-19040H3 Rev. 1
D-KS-1904051 Rev. 0
D-KS5-1904052 Rev. 0
D-K5-19041A1 Rev, 2
D-KS5-19041A2 Rev, 3
D-KS-19041A3 Rev. 2
D-KS-19041A4 Rev. 2

D-KP-19040A Rev. 5
D-KP-19040B Rev. 7
D-KP-19040C Rev. 4
D-KP-19040D Rev. 5
D-KP«19040E Rev. 4
D-KP-19040F Rev. 4
D-KP-19040H Rev. 1
D-KP-19040J Rev. 1
D-KP-19040K Rev. 3
D-KP-19040L Rev. 2
D-KP-19040M Rev, 0
D-KP-19040N Rev. 0
D-KP-19040P Rev. 1
D-KP-19040R Rev, 2
D-KP-19040T Rev. 2
D-KP-19040U Rev..1

D-KE-19040A Rev. 3
D-KE-19040B Rev, 2
D<K E-19040C Rev. 0

Drawings Propared by the K-25 Plant Engineering Division

Structural, Architectural, and Topogrephical

Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg, 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations
Bldg. 7503 Alterations

= Air Duct Details, Sheet 1
= Air Duct Details, Sheet 2
= Air Duct Details, Sheet 3
= Air Duct Details, Sheet 4
~ Air Duct Support Details
— Stack Details

~ Foundation Plan and Structural Framing — Switch House

— North Wall Framing — Building Revisions

- Crane Bay —~ Plan and Sections Building Revisions
— Crane Bay Sections and Details Building Revisions
— Retaining Wall and Floor Slab Building Revisions
~ Miscellaneous Details

—~ Miscellaneous Details

~ Entrance and Access Platform 30 Ton Crane

~ First Floor Security Area

— Basement Security Area

7503 Cell = Plan and Section

7503 Cell — Sections and Details

7503 Cell —~ Sections and Details

7503 Cell = Internal Equipment and Loads

Piping

Plumbing Changes — Basement Floor

Plumbing Changes ~ Ground Floor

Plumbing Changes Sections and Details

Plumbing Changes Sections and Details

Qutdoor Piping

Drainage Plan and Details
Air Duct Liner = Cooling Air
Heating and Ventilating Plan

Heating and Ventilating

Heating and Ventilating Sections

Heating and Ventilating Sections

Heating and Ventilating Steam

Heating and Ventilating Steam

Heating and Ventilating Inst, Tunnel and Vent House

Penthouse Cooling
Radiator Pit Exhaust

Electrical

Switchyard, Switchhouse Plan and Elevations

Pole Line Details
Grounding Plan
 

Table C«2 (cantinued)

Installation completed

 

Drawing No. Title

 

Drawings Prepared by the K225 Plant Engineering Division

Electrical
D-KE-19040D Rev, 1 Switchgear Layout and Details
D-KE-19040E Rev. 1 One Line Diagram, Auxiliary Power System
D-KE-19040F Rev. 2 One Line Diagram, Pracess Power System
D-KE-19040G Rev. 1 First Floor Lighting and Receptacle Layout
D-KE-19040H Rev. 5 Basement Floor Lighting and Receptacles Layout
D-KE-19040J Rev. 3 First Floor Auxiliary Power Plan
D-KE-19040K Rev. 4 Basement Floor Auxiliary Power Plan
D-KE-19040M Rev. 0 Cell Lighting ond Receptacles Details
D-KE-19040N Rev. 1 Cable Tray and Duct Run —~ Basement Floor — far Special Equipment Room

Drawings Prepared by the ORNL Engineering and Mechanical Divisian

D-23884 Rev. 3 Spectrometer Room and Tunnel —~ Building 7503 — Part Basement Plan at
Elevation 840 -0
D-23885 Rev. 3 Spectrometer Room and Tunnel — Building 7503 -~ Spectrometer Room, Section
and Details
D-23886 Rev. 1| SFBac'rrolme'rer Room and Tunnel ~ Building 7503 ~ Spectrometer Sections and
etails
D-23887 Rev, 4 Spectrometer Room and Tunnel — Building 7503 — Access Stairs and Details

D-23929 Rev.
D-23132 Rev,

—

Additions to Adsorber Tank ~ Baffle Plates and Plugs — Details

Bldg. 7503 Additions — Package **A’’ — Water and Air Piping to Auxiliary Equip~
ment Room

Bldg. 7503 Additions — Package ‘*A' — Auxiliary Equipment Room =~ Plan

Bldg. 7503 Additions ~ Package ‘'A’" — Auxiliary Equipment Room Piping —
Sections

—

—

D-23133 Rev.
D-23134 Rev.

—

—

D-23135 Rev. Bldg. 7503 Additions — Package '""A’" — Control Tunnel Piping — Plan and Details
D-23136 Rev, Bldg. 7503 Additions —~ Package ‘*A’" — Contrel Tunnel Pipe Rack - Details

D-23137 Rev. 0 Bldg. 7503 Additions = Package ‘*A’* ~ Control Tunnel West Wall - Instrument
Trays — Details

Bldg. 7503 Additions — Package **A’" — Control Tunnel Piping and Instrument

Tray — Sections
Bldg. 7503 Additions — Packoge "*A'" — Piping to Penthouse Plan and Sections
Bldg. 7503 Additions

Trays — Details

—

D-23138 Rev,

—

D-2313% Rev.
D-23140 Rev,

Package ‘*A"" ~ Control Tunne} East Wall = Instrument

D-23141 Rev. 1 Bldg. 7503 Additions -~ Package *'A’’ — Nitrogen and Helium Supply Systems, Plan
and Sections

D-23142 Rev. 1 Bldg. 7503 Additions — Package '*A*’ — Nitrogen and Helium Supply Systems,
Sections and Details

D.22842 Rev. 0 Duct Access for Radiation Inspection

D-23145 Rev. 0 Revision of Concrete and Duct Details

D-23143 Rev. 1 Package **A** — Gas Piping Pit Area — Plan and Sections

D-23144 Rev. 0 Package *A'" — Gas Piping Pit Area — Sections and Plans

D-23146 Rev. 0 Package A" — Control Tunnel Bulkhead ~ Assembly and Details

D-23147 Rev. 1 Package **A** -~ Piping Schedule

D-23148 Rev. 0 Package A’ — Contro! Tunnel Piping Bend Details

D-23149 Rev. 0 Package "“*A'" — Piping Details for Auxiliary Equipment Reom and Control

Tunnel Entrance

 
Table C-2 (continued)

Installation completed

 

Drawing No.

Title

 

Drawings Prepared by the ORNL Engineering and Mechanical Division

D-24829 Rev. 1
D-24833 Rev. 0
D-24835 Rev. 0
D-24836 Rev, 0
D-25810 Rev. 0
D-25811 Rev. 0
D-25812 Rev. 0
D-25467 Rev. 0
D-25470 Rev. 0
D-25473 Rev. 0
D-26087 Rev. 0
D-26099 Rev. 0

A-AF-49 Rev, 2
A-AF-111 Rev. 0
A-AF-112 Rev, 0
A-AF-109 Rev. 0
E-2-02-054-5122 Rev. 0
D«2-02-054-5123 Rev. 0
C-2-02-054-5124 Rev, 0
B-2-02-054-5125 Rev. 0
A-AF-104 Rev. 0
A-AF-101 Rev. 0
A-AF-103 Rev. 0
A-AF-72 Rev. 1
A-AF-82 Rev. 0
A-AF-113 Rev. 0
D-26429 Rev,. 0
A-AF-107 Rev. 0

Package A"’ —~ Lube Oil Piping to Special Equipment Room
Revision of Duct Details

Air Duct Supports and Guides

Revision of Penthouse Details

Alterations to A/C and Vent. Equipment = Plans and Details
Modifications to Tunnel Ventilation — Sh, 1 of 2

Modifications to Tunnel Ventilation — Sh, 2 of 2

Plan and Details of Blower House Floor and Equipment Pads
Plan and Details of Fire Doors between Switch House and Generator House
Details of Isolators, Motor and Damper Bases

Electrical Services = Yentilating and Air Conditioning Equipment

Blower House Conduit Plan

Drawings Prepared by ARED

7503 Cell Sleeve Location

Modifications of Load Support for Unit No. 2
Revised Loading of Ce!l Floor Structure
7503 Area Fence Plan

Assembly Dump Tank Support

Bracket = Dump Tank Support

Connecting Rod — Dump Tank Support
Mounting Block = Dump Tank Support

Duct Detail

Duct Wind Load Support Plate No. 2
Sectional YView of Weirs

7503 Cell Clearance Stops

Second Method for Tensile Loading Adsorber Tank Straps
Adsorber Pit Repair Measures

Guard Portal Power

852“0 " Elevation Floor Expansion Seals

 

54

 

 
Table C-3. ART Facility — Manufacturer's Drawings

Installation completed

 

 

 

 

{tem Manufacturer Document No, Title
Blower house Airolite Co. 609-C-426 Louver Type 609-A Louvers in
flouvers Doors 10B and 11B
609-C-427 Louver Type 609-A 24 x 24
609-D-178 Louver Type 609-A Blower-
house Bldg,
Building Bristol Steel & Iron Sheet A1, A2, B1, E1- (Prepared for Austin Co. for

Cell (pressure
vessel and
water tank)

Cell hoist

Works

Chicago Bridge & Iron

O.

Industrial Crane
& Hoist Corp.

E3, S3, 12-2¢6

Contract 69761 Dwg X
Contract 69761 Dwg H
Contract 69761 Dwg A
Contract 69761 Dwg C

Contract 69761,2 Dwg F

Contract 69761,2 Dwg ER
Contract 69761,2 Dwg (1)
Contract §9761,2 Dwg (2)
Contract 69761,2 Dwg (3)
Contract 69761,2 Dwg (4)

Contract 69761,2 Dwg (5)
Contract 69761,2 Dwg (6)
Contract 69761 Dwg (7)

Contract 63761 Dwg (8)
Contract 69761 Dwg (9)

Contract 69761 Dwg (10)
Contract 69761 Dwg (12)
Contract 69761 Dwg (13)
Contract 69762 Dwg (1)

Contract 69762 Dwg (2)
Contract 69762 Dwg (3)
Contract 69762 Dwg (5)

Contract 69761 Bill of
Material Sheets 1=9,
25, 26, 38, 39, 41

Contract 69762 Bill of
Material Sheets 1-5,
15, 17=-23

D26599 Sheet 1

ARE Project)

X<Ray Data
Heat Numbers
(Design Dwg.)

Proposed Construction of Clear-
ance Stop Supports 7503 Cell

Foundation Plan for 7503 Cell
Pressure Yessel and Water
Tank

Field Stress Relieving Pro-
cedure

General Plan 24"x 12°
T. L. Blimp

Shell, Top and Bottom Heads
24"x 12" Blimp

Skirt and Base Plate for 24" x 12°
T- Ln Blimp

Pipe Sleeves and Expansion
Joints

Platform 24°x 12° Blimp
Piece Details for Internal Support

Internal Grating and Load
Supports

Unit No. 1 Supports

Crone Sypport 24%0"7i.d. x
12 . L. Blimp

12° Channel and Clearance Stops
12"°x 12° T. L. Blimp

Dump Tank Support Assembly for
24" x 12° T, L. Blimp

Revision of Equipment Supports

for 24"x 12°T. L. Blimp

General Plan — Water Tank and
Cell

Water Tank Shell
Platform Water Tank

Water Tonk Stiffeners — Welding
Procedure

Rev. 2 Layout and Erection of
1 Ton Swivel Crane

55

 

 
Table

C-3 (continued)

Installation completed

 

ltem

Manufacturer

Document No.

Title -

 

56

Compressor building

Compressor house
louvers and venti=
lator

Crane
30-ton building
crane4

Butler Manufacturing
Co.

The Hughes Company

American Warming &
Ventilating Co,

The Swartwout Co.

Harnischfeger Corp.

7-507 GDB-A1
7-507 GDB-A3
7-507 GAB-A6

7-503 GAC-B1
7-503 GDB-C1
7-503 GDB-D1
7-507 GBD-C2

7-503 GDC-A1

7-503 GDB-E1
7-503 GDB-E2

RF3-6

1060

1291
4057-1051-B
8F 1037

16E 889
16E 1025-5
16F 1388
22A 1303-32
28A 6739
28E 5951
28E 5964
29A 1565
29E 625
31A 3105-54 Sheet 1
31A 3105-54 Sheet 2
31A 3137
78E 531
79E 867
100A 2216-5
100E 1157
100E 1667
100E 2562
100F 329
105A 573
910E 10
914A 36

914A 37

Solid Paneled Building
End Wall Voariations

Sidewall Variations for Bldgs.
20 thru 50 “Wide 10" = 12 =
14 High

Side Wall
Roof Plan
Cross Section

Foundahon Detalls and Section
for 327, 36 ,e_and 50 ‘Wide
Bldgs. (6" Curbs)

Paneled End Wall with Sash

Variations
Rigid Door Frames
Details End Wall

32"% 48" x 12 RF3-6 Butler
Bldg.

Felt Edged Wall Shutter

F-200 Shutter with Screen
Powered Yalvent Type ‘"P'* Base
30 Ton Hook

Bridge Bumper

Motor Base Trolley Drive .
Bracket Motor Reducer
Trolley Frame

Front Footwalk

Girder 36"’ WF Beam

26" I Beam Bridge Shafting
Feed Rail Bridge Conductors
Runway Rail Check

Bridge Truck Welding Drawing
Bridge Truck Welding Drawing
Special 3-Motor Cage
Collector Support

Limit Switch Application
Hoist Assembly

Bottom Block Assembly

Truck Assembly Horizontal Drive
Controller Support Assembly
Cross Shaft Bracket Assembly
Treolley Layout

Trolley Axle Assembly

Trolley Drive Gear Case
Assembly

Gear Case Assembly
Table C-3 (continued)

Installation completed

 

 

Item Manufacturer Document No, Title
Crane Harnischfeger Corp. Bulletin C-7-1 Care and Operation of P and H
30-ton building Electric Overhead Crane
crane?
Bulletin H5.2 Instruction Book — Repair Parts
Manual
10-ton building Harnischfeger Corp. Repair Parts Manual
crane Manual (P and H Preposal
ME-3450)
328 A 256-56 Platform

328 E 587-54
328 E 72.543
331 E 150518
3100 E 678-51

Bridge (Platform and Cage)
Bridge Shafting {Motor Drive)
End Truck (Platform)
Trolley Duct Assembly

D-26599 Sheet 2

Industrial Crane &

Revision Drawing of Existing
Hoist Corp.

10 Ton Crane
Controls for heating, Barber-Coleman Co.b BC-705

ventilating, and air
conditioning

(Wiring Diagram for Control
Room Air Conditioning)

F-4248-1 Installation Instructions for
DYDK Remote Bulb Thermostat

F-3538 Installation Instructions far
ADFD Proportioning Valve
Operator

F-2062 Installation Instructions for

CYBG Valve Operator

F-3114 Installation Instructions for
FYDA 2 Wire Line Voltage
Room Thermostat

F-1704-2 Installatian Instruction for
EYCC Damper Control Motor

F-3618 Installation Instructions for
GYDT Room Microtherm

F-1685-2 Installation Instructions for
CYCH Spring Return Cantrol
Motor

Minneapolis-Honeywell 68-55070
Regulafor Co.

Heating Control — Solid State
Physics Room Water Control for
Penthouse Cooler Unit Heater

Control
95-1172 T915 and L956 Temperature
Controller Pages 1-8
95-12578B Thermostats Pages 1-4
90-501 Electric Motarized Valves
Pages 1-12

Diesel fuel oil

system The Buda Co. 0G-2412-R Fuel Oil Piping Schematic
0G-2416-R Layout of Fuel Day Tank,
Accessories
Buffalo Tank Corp.” N-2665 (5000 Gallon Fuel Oil Tank)

Diesel generator Braden Steel Corp. Sheet 1 of 7 Plan and Elevation

building
Foundation Plan

Sheet 2 of 7

 

 
Table C«3 (continued)

Installation completed

 

Item Manufacturer

Document No,

Title

 

Diesel generator Braden Steel Corp.

building

Wilson-Weesner-

Wilkinson Co.

Doors and door Overly Manufacturing
hardware Co.

Moeschl-Edwards
Corrugating Co.,

Russell & Erwin Div.,
American Hardware
Corp.

Dry air system Avutomatic Switch Co.

Joy Manufacturing Co,

C. M. Kemp Mfg, Co,

Electrical system The Buda Co.,
Diesel generators

and controlst

58

Sheet 1X of 7
Sheet 2X

6-3-132

Order No. 10530
Sheets 1.3

56108 Shop Drawing
No. 25

4973

Bill of Materia!

Bul. 8210A
HV A-40-779

MIX-3048
MIX-3048
W 11755

W 10851

W 8142
X-14005-44
W-11496
W-11736
PD 8592
WD 8388

32436

Bul, D-200

0G-885-L R-A

0G-2407-E
0G-2409-X Sheet 1
0G-2409-W Sheet 2
0G-2409 Sheet 3
0G-2409 Sheet 4
0G-2414-W
0A-3208-X
DL-6657-R
4033875-X
4404712-X
4406646 -L

4460075-R Sheet 1

30 x 72 x 12 Generator Bldg.
30 x 72 x 12 Generator Bldg.

Foundation —~ Bar List

Kalamein Doors

Y. L. Nicholson Company —
Building 7503

Schedule of Finishing Hardware

Diaphram Valve
Diaphram Valve

Parts Catalog, Aftercooler
Parts Catalog, Stationary Compr,
Installation for WGO9L Com-

pressor
Setting for Aftercooler
Automatic Condensate Trap
Start-Stop Control Panel
Foundation for Compressor
Air Receiver
Special Water Piping
Avuto Start & Stop
Operation & Maintenance Manual
100-EA ORIAD Dryer, Gen,
Arrangement
ORIAD Dryer Installation &

Maintenance Manual

Starter Data for Leece-Neville
DE-11908

Installation Qutline

Wiring Diagram

Wiring Diagram

Wiring Diagram

Wiring Diagram

Engine Wiring Diagram

Muffler, Burgess Model *‘5DG*’
Fuel Tank Assembly

Battery

Flexible Exhaust Hose Assembly
Auxiliary Fuel Pump

Generator Switchboard Electrical
Specifications

 

 
Table C-3 (continued)

Installation campleted

 

. ltem

Manufacturer

Document No.

Title

 

Electrical system
. Diesel generators
and cantrolsc

- Coolant wound
rotor motors

Distribution
panels

Lighting

Main blowers

The Buda Co.

Caterpitlar Tractor Co.

Electric Machinery

Mfg. Co.

General Electric Co.

Cutler-Hammer, Inc,

General Electric Co,

Electro Silv-A-King
Corp.

General Electric Co.

4460075-R Sheet 2
4460075-R Sheet 3

4460101-X
4460102-X R-A
4460103-L
4460108-L

Contract W8X-18089

Form 30920
Form 117-30328

1L 4898

K-53766
B-53846
B-53860

H-55450
GEJ-2052C
GEI1-28767A
A57-1084

AQ57-1106

B0O39-15213

161647 Dé

162524 D6
125 HP

60 HP

432 D 226

Catalog X240 (A1A File
31-F-2)

Form No, 7-554
Form No, 15-554

GEM-15G

558C486
918A488

Generator Switchboard Electrical
Specifications

Generator Switchboord Electrical
Specificatians

Battery Rack Assembly

Switchboard Mechanical Drawing

Battery Charger

A. C. Magnetic Starter

Instruction Manual and Parts
Catalog

D397 Diesel Electric Set Parts
Catalog

Attachments for Your Caterpillar
Diesel

Installation Dim. for R, L. Harris

Connection Diagram
Bill of Material

Schematic Contrel Circuit of
Switchbeard Panel & Engine
Starting Equipment

Switchboard QOutline

Electrical Interlocks for CR2810

Magnetic Contactors

Synchronizing Relay Instructions

Dimensions of Enclosed Multiple
Grid Resistor

60 HP Auxiliary Coolant Motor
Controller Dimensions of En-
closed Multiple Grid Resistor

125 HP Coclant Moter Contrellers
Floor Type Case — NEMA
(Drippreof) Removable Swinging
Backs

Connections for Wound Rotor
Motor Controll]er [(125 HP)} Main
Coolont Pump

60 HP Aux., Coclant Motor Con-

troller Wiring Diagram
Motor Control Manual

Motor Contrel Manual

Control Centers

Fluorescent Reflector 2 Row

Standard Dome Reflector

High Bay Mounting Unit

1C9143 SG Resistors — Main
Blowers

Secondary Control

Outline for Magnetic Automatic
Secondary Control Panel —
Main Blowers

59

 

 
Table C-3 (continued)

Installation completed

 

Item

Manufacturer

Document No.

Title

 

60

Electrical system

Motor control

centers

Miscellaneous

General Electric Co.

General Electrie Co,

Harnishfeger Corp,

C. M. Kemp Mfg, Co.
Louis Allis Co,

Marcus Transformer
Co., Inc.

Master Electric Co,

Superior Electric Co.

Square D Co.

Westinghouse Electric
Corp,

573B336AA Sheet 1
573B336AA Sheet 2
573B336AB Sheet 1
573B336AB Sheet 2
572B232 Sheet 1
572B238 Sheet 1
572B244 Sheet 1
576B111 Sheet 1

576B112 Sheet 1
S572B532AA

T5137843

P47A226AA

947A226AB

947A226AC

101A513
101A512
29F2203

D404

ED 5K 11-262
ED SK11730
ED SK11759
ED SK11875

ED SK 12083

MTF-4464

Bulletin No. 18190A
EP 3257

PBC-6583

PBC-6584

AT-2B-500

Motor Control Center No, 3
Motor Control Center No, 3
Motor Control Center No, 4
Motor Control Center No, 4

Unit Starter FYNP Sizes 1 and 2
Unit Starter FYNR Size 3

Unit Starter FYNR Size 4

CR-7091-V Unit Feeder — ATB,
HC1

CR-7091-V Unit Feeder — AT

Yertical Section Details DA-7092
Motor Control Center

Recemmend Incoming Line
Connections

Type NLAB Lighting Panel-
boards

Panel Board Outline and
Schedule

G. E. Panel PP2

Elementary Diagram

Wiring Diagram

Main Line Conductors and
Supply

Oriad Dryer Control Circuit

General Dimensions of Wound

Rotor Motor 125 hp

Outline LC-1052 SPL - Pro-
posed Construction

Outline LC-1700 Special Pro-
posed Construction

General Dimensions of Wound

Rotor Motor 125 hp

General Dimensions of Wound
Rotor Motor 60 hp

Performance Data, Transformer

No. 2670 100 kw

Dimensional Dwg ~ 100 KVA
Transformer 100 kw

Outline Powerstats Installation
and Operating Instructions

Building 7503, Oak Ridge,
Tennessee

Building 7503, Oak Ridge,

Tennessee

Standard Foundation Plan Low
Voltage Metal Enclosed Switch-
gear

 
Table C-3 {continued)

Installation completed

 

 

ltem

Manufacturer

Document No.

Title

 

Electrical system

Miscellaneous

Fencing

Heating, venti-
lating, and air
conditioning

Westinghouse Electric
Corp.

Chattanocoga Cyclone
Fence

Air Conditioning
Products Co.

American Blower Corp.

H. H. W. Bergmann Co,
G. C. Breidert Co.

Buffalo Forge Co.

Crane Co,

Joy Manufacturing Co.

AT-50D033

AT-50D034

AT-50D035

AT-50D036

AT-50D037

AT-50D038

AT-50D039

AT-50D040

AT-50D041

AT-50D095

Preventive Maintenance
Instruction Book

wDX-340-D

WDX-341
Model 611

PRM 10517-1
PRM 10517-2

772
48-11-S1H-1A

SW-20797

5W-23008 R-A

A-7431 R-M

X 740-76

Indoor Metal Enclosed Switch-
gear, 480 Volt, 3¢, 60 Cycle -
Bill of Material

Indoor Metal Enclosed Switch-
gear, 480 Yolt, 3 Phase, 60
Cycle — Outline

Indoor Metal Enclosed Switch-
gear, 480 Volt, 3 Phase, 60
Cycle — Section and Details

Indoor Metal Enclosed Switch-
gear, 480 Volt, 3 Phase, 60
Cycle — Schematic Diagram

Indoor Metal Enclosed Switch-
gear, 480 Volt, 3 Phase, 60
Cycle ~ Units 1, 2, and 3
Wiring Diagram

Indoor Metal Enclosed Switch-
gear, 480 Volt, 3 Phase, 60
Cyclle — Units 4, 5 Wiring
Diagram

Indoor Metal Enclosed Switch-
gear, 480 Volt, 3 Phase, 60
Cycle = Unit 6, Wiring
Diagram

Indoor Metal Enclosed Switch-
gear, 480 Volt, 3 Phase, 60
Cycle = Units 7, 8 — Wiring
Diagram

Indoor Metal Enclosed Switch-
gear, 480 Volt, 3 Phase, 60
Cycle = Units 9, 10 = Wiring
Diagram

Wiring Diagram Unit 1A

Indoor Low Voltage Metal En-
closed Switchgear

Standord Property Protection
Fence

Property Protection Gates

Air-Flo Ceiling Shutter

Utility Blower 122DV
Utility Blower 122BY

Standard Back Pressure Damper

Type B Breidert Air-X-Hauster
with Motor and Fan Assembly

Standard Duty Gravity Type Auto-
matic Shutters

Heavy Duty -~ Design "*A"’
NV Breezo Fan

Screwed Brass Pop Safety
Valve

21" Fan Assembly Model
29-1/4-21-1750

61

 
Table C-3 (continued)

Installation completed

 

Item

Manufacturer

Document No.

Title

 

Heating, venti-
tating, and air
conditioning®

l.eak detectors

Louver operator
hydraulic unit

Lube oil waste
system

62

 

Kewaunee Mfg. Co.
The Lunkenheumer Co,

Spence Engineering
Co.

The Trane Co,

Westinghouse Electric
Corp.

Worthington Corp.

York Corp.

Consolidated Engi-
neering Corp.

Hicks & Ingle Co,
Magnetrol, Inc,

Mansfield & Green

Rochester Manu-
facturing Co., Inc.

Cuno Engineering
Corp,

Tuthill Pump Co.

Penberthy Injector Co.

A. O, Smith Corp.

2107-1,2
D1883B

Form 304A 3-50
Form 303A 4.50

Form 303B 4-50

B-4410/4268
C-4410/4151

B-4410/2920

C-4410/409

D-1804/1921

B-1804/1158

0-2823/8015
B-4600/671

Section 91-400

Model SCY-1040

Instruction 11-0-4

Operation and Maine
tenance Manual

D-SK-JW.1

D-1150

1748 Assembly

Series-1B

186
Cat, No, 36

Bul. 130A

Open Front Hood Superstructure

Iron Bedy Bronze Mounted O, 8.
and Y King-Clip Valves

Operating Instruction for Spence
ype ED Pressure Regulator
Trouble Shooting Instructions

Parts Price List Type E Main
Valve

Parts Price L.ist Type D Pilot

345C Self Contained Unit

Filter and Frame Assembly for
Internal Fresh Air Opening
345C Unit

Discharge Chamber Assembly
and Installation Detail 335C
Unit

Coil Assembly 7-1/2 x 29 1-Row
for 335C Unit

Coil Arrangement Vertical
Climate Changer Coil Supply —
Left

No. 2-12A Vertical Climate
Changer No Drain Pan

1-1/4”" Steel Wall-Fin Heater

Type H Unit Heater

Speedheater Vertical Unit
Heaters Renewal Parts
Data and Lubrication Main-
tenance lnstructions

Package Air Conditioners

Service Manual Yorkaire Condi=-
tioners Model 352

Louver Operators Hydraulic
Pumping Unit

Installation Dimensions Tandem

Models A-150F & A-150F-EP
Type A Twin Seal Check Valve

3" Industrial Thermometer
Micro-Klean Filter

Pump Dimensions

Direct Reading Liquid Level
Gauge

Barrel Filling Meter & Strainer
Table C-3 (continued)

Instaliation completed

 

Item

Manufacturer

Document No,

Title

 

Partitions

Plumbing; sanitary
and process
sewers

Process air duct

Stack

Steel, reinforcing

The Mills Co,

Henry Weis Mfg. Co,,

InCQ

American District
Steam Co.

American Radiator &
Standard Sanitary
Corp.

The Deming Co.

Fulton Sylphon Div.,
Robertshaw-Fulton
Controls Co.

Sarco Co.

Speakman Co.

Westinghouse Electric
Corp.

John F, Humphrey Co.

Chicago Bridge & Iron
Co.

Wilson-Weesner-
Wilkinson Co.

55-1517 Sheet 1
55-1517 Sheet 2

6B 6041

Bulletin No. 35-75C
Pages 1-6

F-370 R
P-7700A
R-5001
P-7782
HK-16090

19766-ALT

Tag No. 2113

$ 2397
Model WS5B

1
2
3

Contract 69763 Dwg (1)

Contract 69763 Dwg (2)

549-267
5-9-267-S
5-9-268

5-9-269
5-9-274

5-9-275
5-9-288
5-10-295
5-10-300
5-10-304

5-10-315

Partitions ~ 1-1/2""Semi-Flush

Building 7503 —~ X-10 Area

Storage Water Heaters U-Tube
Type

F370-61 18 x 15 Lavatory
Service Sink

Double Faucet

S Trap

3/8"" Gas Cock

Dimension Sheet Fig. 4608
Size Unit No., 4 Sump Pump

Instructions for Installing Tems
perature Regulators

Installation Instructions for
Sarco Water Blenders, Type MB

Emergency Type Shower Head

Electric Water Cooler

Air Line Duct

Air Line Duct

Air Line Duct

10" x 7120 " High Steel Stack
for Bldg. 7503 Alterations

Supports for 10Ӣh x 71%0 " High
Steel Stack

Plan Wall and Sections for Al-
terations of Bldg. 7503

Control Tunnel for Alterations
for Bldg. 7503

Footings and Columns for Al-
terations — Bldg. 7503

Walls and Sections

Tank Wall, Control Tunnel and
Blower House Foundation

Grade Beam Walls and Sections

for Alterations Bldg. 7503

Spectrometer Tunnel for Al-
terations — Bldg. 7503

Spectrometer Tunnel for Al-
terations = Bldg. 7503

Slab, Wall and Sections for Al-
terations — Bldg. 7503

Absorber Pit Detail for Al-
teration to Bldg. 7503

Foundation Plan and Details

 

 
Table C-3 (continued)

Installation completed

 

 

Item Manufacturer Document No, Title
Steel, reinforcing Wilson-Weesner- 5-10-348 Stack Elevations and Sections —
Wilkinson Co. 7503
5-11-352 Slab Elevations and Sections for -
Bldg. 7503
5.12-3541 Elevations and Floor Slabs
5-12-369 Blower House, Ramp — Steps,
Elevation and Sections
5-12.387 Plug Details
6-1-28 Elevation for Alterations — 7503
6B-6041 Toliet Partitions
6-2.77 Venthouse and Retaining Walls
6-2-84 New Cell Tank Wall
Steel, structural Tucker Steel Corp. Schedule B1 Field Bolt Schedule
1of 20 Columns for Cell Building
2 of 20 Columns for Cell Building
3 of 20 Columns for Cell Building
4 of 20 Columns for Cell Building
50f 20 Trusses for Cell Building
6 of 20 Trusses for Cell Building
7 of 20 Bracing for Cell Building
8 of 20 Crane Girders and Purlins for
Cell Building
9 of 20 Purlins and Frames for Cell .-
Building
10 of 20 Girts and Purlins for Cell
Building .
11 of 20 Low Bay Columns — Beams
Purlins and Bracing
12 of 20 Low Bay — Purlins and Girts
13 of 20 Low Bay — Door Frames and
Girts
14 of 20 Blower House = Beams and
Columns
15 of 20 (7503 Cell and Addition to
Bldg. 7503)
16 of 20 Louver Frames for Blower House
17 of 20 Structural Steel for Switch House
18 of 20 (7503 Cell and Addition to Bidg.
7503)
19 of 20 Structural Steel at El, 851%77
Bay 5=6
20 of 20 Beams and Frames at Cell
D-1of 6 Guides and Supports for Air Duct
D-2 of 6 Air Duct Details
‘ D-3 of 6 Air Duct Details
|
| D-4 of 6 Air Duct Details .
D-50of 6 Air Duct Details
D-6 of 6 Air Duet Details
E1 (7503 Cell and Addition to Bldg. -
7503)
E2 (7503 Cell and Addition to Bldg.
7503)
E3 Blower House Erection Plan

64

o
Table C-3 (continued)

Installation completed

 

 

 

Item Manufacturer Document No. Title
Steel, structural Tucker Steel Corp. E4 Switch House Erection Plan

ES Alterations to Existing Building

Eé6 Craneway Erection Plan

E7 Alterations to Existing Building

ES Anchor Bolt Details

E9 Erection Plan at Elev. 852”7

E10 Support for Spectrometer Tunnel
Monorail

Ell Spectrometer Tubes

E12 Erection Plan for STI and Hand-
rails

E13 Handrails at Spectrometer Tunnel

E14 Erection Plan = Stairs ST2, ST3
and Handrails

E15 Erection Plan ot 84107

E16 Track Layout and Anchor Bolt
Plan

E17 Layout and Anchor Bolt Plan for
Track

E18 Plan of Air Duct Supports and
Guides

E19 Air Duct Layout

E20 Air Duct Layout

E21 Penthouse Erection Plan

M1 Anchor Belts, Angles and Ab-
sorber Pit Steel

M2 Miscellaneous Metal Items

M3 Doors for Blower House

M4 Ladder — Canopy and Pit Frames

M5 Monorail Beams and Stairs

Mé

M7 Pipe Handrails

M8 Handrails and Hatch Covers

M9 Platforms and Ladder for Crane

M10 Vent Frames and Angle Frames
for Concrete

M11 Metal Decks for Concrete Slabs

M12 Metal Decks for Concrete Slabs

M13 Plate and Angle Track Details

M14 Plate and Angle Track Details

M15 Vent House Floor Framing and
Miscellaneous ltems for Pent
House

M16 Miscellaneous ltems

M17 Details of Isclators, Motor and
Damper Bases

M18 Additional Material — Pkg, |

T1 Spectrometer Tubes and Mis-

cellaneous Metal ltems

 

9See electrical system for wiring diagram of 30-ton crane.
bEiled under John F, Humphrey Co.

©See diese! fuel oil system for details of oil supply.

 

 
 

99

APPENDIX D. FACILITY DRAWINGS —~ INSTALLATION NOT STARTED

Table D-1. ART Facility ~ AE Drawings

Installation not started

 

 

Drawing No. Revision Title Status
Package |
D-22842 0 Duct Access for Radiator Inspection Issued; complete
D-23145 0 Revision of Concrete and Duct Details Issued; complete
D-23157 1 Location of Anchor Bolts — El. 858”-1"" Penthouse Issued; complete
D-23884 3 Part Basement Plan ot EIl. 84070 Issued; complete
D-23885 3 Spectrometer Room —~ Sections & Details Issued; complete
D-23886 1 Spectrometer Tunnel = Sections & Details Issued; complete
D-23887 4 Access Stair Details Issued; complete
D-23929 1 Additions to Adsorber Tank Issued; complete
Baffle Plates & Plugs ~ Details
D-24833 0 Air Duct Detail Revisions Issued; complete
D-24835 0 Air Duct Supports and Guides Issued; complete
D-24836 0 Revisions Penthouse Details Issued; complete
D-25467 0 Plan & Details of Blower Issued; complete
House Floor Slab & Equipment Pads
D-25470 0 Plan and Detail of Fire Doors Between Issued; complete
Switch House & Diesel Generator House
D-25473 0 Details of Isolators, Moter and Damper Bases Issued; complete
D-25810 0 Alterations to A/C & Vent. Equip. Plan & Details Issued; complete
D-25811 0 Modifications to Tunnel Ventilation — Sht 1 of 2 Issued; complete
D-25812 0 Modifications to Tunne! Ventilation — Sht 2 of 2 Issued; complete
D-26087 0 Electrical Services — Vent. & Air Cond. Equip. Issued; complete
D-26099 0 Blower House Conduit Plan Issued; complete
D-26429 0 Guard Portal Tower Issued; complete
O
~

Table D-1 (continued)

 

Drawing No.

Revision

 

Title Status
Package il

D-23118 2 Air Conditioning Spectrometer Room [ssued; complete

D-23718 0 Location Plan Issued; complete

D-23937 0 Diesel Generator Housing Floor Plan — Sect, & Elev. Issued; complete

D-23938 1 Diesel Generator Housing Foundation Issued; complete

& Anchor Bolt Plan & Details

D-24623 1 Diesel Generator House Piping Issued; complete

D-24624 2 Drawing Index Issued; revision needed

D-25261 2 Spectrometer Room & Tunnel Issued; complete

Lighting & Receptacle Plan

D-25262 2 Diesef House Lighting & Conduit Plan lssued; complete

D-25263 2 Switch House Control Plan Issued; complete

D-25264 2 Control Centers No. 3 & 4 Issued; complete

D-25272 0 Arrg't. & Wiring Diagrams for Air Compressor & Caterpillar Unit Issued; complete

D-25273 1 Building Layout ~ Ground Floor Issued; complete

Package A

D-23132 1 Water & Air Piping to Auxiliary Equip. Room Issued; complete

D-23133 0 Auxiliary Equipment Room = Plan Issued; revision needed; information needed
D-23134 1 Auxiliory Equipment Room Piping — Sections Issued; revision needed; informotion needed
D-23135 2 Control Tunnel Piping — Plan & Details Issued; revision needed; information needed
D-23136 1 Contrel Tunnel Pipe Rack — Details Issued; complete

D-23137 0 Centrol Tunnel West Wall ~ Instr. Trays — Details Issued; complete

D-23138 2 Control Tunnel Piping & Instr, Tray Sections Issued; revision needed; information needed
D-23139 1 Piping to Penthouse Plan & Sections Issued; revision needed; information needed
D-23140 1 Control Tunnel East Wall — Instr. Trays — Details Issued; complete

D-23141 1 Nitragen & Helium Supply Systems — Plan & Sections Issued; complete

 

 
89

Table D-1 {(continued)

 

 

Drawing No. Revision Title Status

D-23142 1 Nitrogen & Helium Supply Systems = Sections & Detail Issued; complete

D-23143 1 Gas Piping Pit Area Plan & Sections Issuved; revision needed; information needed

D-23144 0 Gas Piping Pit Area Sections & Details |ssued; revision needed; information needed

D-23146 0 Control Tunnel Bulkhead = Assembly & Details Issued; complete

D-23147 0 Piping Schedule Issued; revision needed; information needed

D-23148 ] Control Tunnel Piping Bend Details Issued; revision needed; information needed

D-23149 1 Piping Details for Auxiliary Equipment Issued; revision needed; information needed
Room & Control Tunnel Entrance

D-24829 1 Lube Oil Piping to Special Equipment Raom Issued; revision needed; information needed

Package 111A

D-24866 1 Primary Louver & Louver Oper. Mechanism Installation — Sheet 2 Issued; revision needed

D-26430 0 Process Heating Wiring Diagram Sheet No. 1 Issued; revision needed

D-26431 0 Process Heating Wiring Diagram Sheet No. 2 Issued; revision needed

D-26433 1 Process Heating Cable Troughs Issued; revision needed

D-26435 1 Process Heating Control Center Issued; complete

D-26436 0 D.C. System Power Panel & Lighting Controls |ssued; complete

D-26437 0 Partial Power Plan Basement Issued; complete

D-26438 1 Process Heating Regulator Location Plan Issued; complete

D-26439 0 Plan & Detail — Powerstat Rack Issued; complete

D-26440 1 Power Plan & Section Compressor House Issued; complete

D.-26441 0 Process Heating Regul ator Details Issued; complete

D-26444 0 Process Heating & Regulator Details & Resistor Support Issued; complete

D.26447 0 Conduit Support & Details Blower House Issued; complete

D-26448 ] Conduit Support & Details Compressor House Issued; complete

D-26449 0 Lighting Plan & Power Elev. Compressor House Issued; complete

D-27184 0 Compressor House Locality Map Issued; complete
69

 

 

. .
Table D-1 {continued)

Drawing No, Revision Title Status
D-27185 0 Compressor House Grading Plan & Sections Issued; complete
D-28628 0 Lube Oil Waste Storage Tank Issued; complete
D-28629 0 Lube Oil Waste System Mise. Details Issued; complete
D-28631 0 Oil Fill Drums & Piping Issued; revision needed; information needed
D-28632 0 500 Gal. Waste Oit Tank installation & Piping Issued; complete
D-28633 2 Plan of Waste Oil Piping & Service Piping Issued; complete
D-28636 1 Louver Hydraulic System Valve Panel Issued; complete
D-28637 1 Louver Hydraulic System Issued; complete

Flange & Orifice Assembly & Details
D-28638 1 _ouver Hydraulic System Piping Sheet No. 1 Issued; revision needed; information needed
D-28639 0 Louver Hydraulic System Valve Panel Froming Issyed; complete
D-28640 1 Louver Hydraulic System Piping Sheet Il Issued; revision needed; information needed
D-28641 0 Drawing Index Issued; revision needed
D-28649 2 Compressor House — Foundation & Anchor Bolt Plan & Details Issued; complete
D-28650 0 Compressor House ~ Floor Plan Sect. & Elev. Issued; complete
D-28651 1 Compressor House Mechanical Details Issued; complete
D-29547 0 Control Rm. Wall & Switch House Door Issued; complete

Package I

D-23130 0 Penthouse & Radiator Pit Field Check — Dimen. & Elev. Issued; complete
D-24618 1 Cell Sleeve Location & Nomenclature Issued; complete
D-24840 No drawing title assigned
D-24841 0 Penthouse Equipment & Location lssued; complete

Plan Elev. 859 21%,” Pump Hangers
D-24842 0 Penthouse Temporary Pump Supports Issued; complete

Sturctural Steel Plan & Sections
D-24843 Penthouse Equipment Location Plan

Elevation 851-0" Pump & Door Operations

Preliminary prints

 

 
~¢
o

 

Table D-1 {continued)

 

Revision

 

Drawing No. Title Status
D-24844 Radiator Pit Equipment & Location Preliminary prints
Plan Elevation 847 -0” Section ""A--A"’
D-24845 Radiator Pit Bottom Lobyrinth & Bottom Door Preliminary prints
Operator Location Plan Elevations 835~-1" & 835-3""
D-24846 Penthouse & Radiator Pit Equipment Preliminary prints
Location Section '‘B=B"’" Sheet No. 1
D-24847 Penthouse & Radiator Pit Equipment Preliminary prints
Location Section '*C—C'* Sheet No. 2
D-24848 Radiator Pit Equipment Location Preliminary prints
Sections ““D=D"" & "*"E~E’’ Sheet No. 3
D-24849 0 Pump Hanger Support — Plan Structural Steel Framing {ssved; complete
D-24850 0 Structural Steel Details Sheet No. 1 Issued; complete
D-24851 0 Structural Steel Details Sheet No. 2 {ssued; complete
D-24852 0 Heat Dump Pump Support Channel Lug Details Issued; complete
E-24853 Penthouse Main & Auxiliary Pumps Service Piping Plan & Sect. Preliminary prints; information needed
D-24854 Penthouse Main & Auxiliary Pumps Service Piping Sect. Preliminary prints; information needed
D-24855 Penthouse Main & Auxiliary Pumps Service Piping Sections & Details Preliminary prints; information needed
D-24856 0 Penthouse Air Cocling System for Pump Motors Duct Plan & Sections Issued; complete
D-24857 Radiator Pit Thermocouples Downstream Air To check
From Main Radiators Assembly & Details
D-24858 Radiator Pit Operator Structural Steel Supports Sheet No. 1 To check
D-24859 Radiator Pit Operator Structural Steel Supports Sheet No. 2 To check
D-24860 Main & Auxiliary Pump Insulation Sections Drawing not started
D-24861 0 Penthouse Temporory Pump Supports Structural Steel Anchor Issued; complete
Bolt Location & Details
D-24862 0 Penthouse Temporary Pump Supports Structural Steel Issued; complete
Details Sheet No. 1
D-24863 0 Penthouse Temporary Pump Structural Steel Details & Sections Issued; complete

Sheet No. 2
LL

Table D-1 {continued)

 

 

Drawing No. Revision Title Status
D-24864 Thermocouple Downstream Air From Auxiliary Radiator Drawing not started
D-24865 0 Primary Louver & Louver Operating Mechanism Issued; complete
Installation Sheet 1
D-24867 0 Primary Louver Operating Mechanism Issued; complete
Covers, Supports, Details & Assembly
D-24868 0 Primary Louver Operating Mechanism Bldg Alterations Issued; complete
D-24869 0 Louver Hydraulic System Power Cylinder & Issued; revised; revision for approval
Clamp Piping & Details
D-24881 0 Charcoal Adsorber Piping Plan Issued; revision needed; information needed
D-24882 0 Charcoal Adsorber Piping Sections Issued; revision needed; information needed
D-24883 0 Charcoal Adsorber Piping Section ‘‘B=B'" & Details Issued; revision needed; information needed
D-24884 0 Charcoal Adsorber Piping Section "*A~A"" & Details Issued; revision needed; information needed
D-24885 0 Charcoal Adsorber Piping Details ~ Sheet No. 1 Issued; revision needed; information needed
D-24886 0 Charcoal Adsorber Piping Details = Sheet No, 2 Issued; revision needed; information needed
D-24898 0 Clamp for Louver Operator Assembly & Details Issued; complete
D-24899 0 Clamp for Louver Operator Details Issued; complete
E-24900 3 Supports for Heat Dump Pump Motor |ssued; revised; revision for approval
E-24901 1 Double Spring Chamber Assembly & Details for Heat Dump Issuved; revised; revision for approval
Pump Motor Support
D-24902 1 Spring Chamber Adjustment Block Assembly & Details for Issued; revised; revision for approval
Supports for Heat Dump Pump Motor
D-24903 2 Miscellaneous Details — Sheet No. 1 for Issued; revised; revision for approval
Supports for Heat Dump Pump Motor
D-24904 1 Miscellaneous Details = Sheet No. 2 for Issued; revised; revision for approval
Supports for Heat Dump Pump Motor
D-24905 2 Miscellaneous Details — Sheet No. 3 for Issued; revised; revision for approval
Supperts for Heat Dump Pump Motor
D-24906 2 Miscellaneous Details ~ Sheet No. 4 for Issued; revised; revision for approval

Supports for Heat Dump Pump Motor
 

L

Table D-1 (continued)

 

 

Drawing No. Revision Title Status

D-24907 0 Triple Spring Chamber Assembly & Details Issued; complete
for Heat Dump Pump Motor Assembly

E-24908 0 Auxiliory Pump Support Assembly Issued; complete

D-24909 0 Auxiliory Pump Support Miscellaneous Details — Sheet No. 1 Issued; complete

D-24910 Operotors A, B, C, D, E, F, & G for Heat Barrier To check
Doors Assembly

D-24911 Operotor for Heat Barrier Doors Detail Sheet No. 1 of 7 To check

D-24912 Operator for Heat Barrier Doors Detail Sheet No. 2 of 7 To check

D-24913 Operotor for Heat Barrier Doors Detail Sheet No. 3 of 7 To check

D-24914 Operator for Heat Barrier Doors Detail Sheet No. 4 of 7 To check

D-24915 1 Main Heat Barrier Doors — Upstream Revision for approval™
Assembly & Horizontal Sections

D-24916 1 Moin Heat Barrier Doors ~ Downstream Revision for approval*
Horizontal Sections & Details

D-24917 1 Main Heat Barrier Doars — Downstream Assembly & Details Revision for approval*

D-24918 No drawing title assigned

D-24919 1 Auxiliary Heat Barrier Doors Upstream Revision for approval®*
Assembly & Detail Sections

D-24920 1 Auxiliary Heat Barrier Doors Upstream Horizontal Sections Revision for approval*

D-24921 1 Auxiliory Heat Barrier Doors Downstream Assembly & Details Revision for approval*®

D-24922 i Auxiliary Heat Barrier Doors Downstream Horizontal Sections Revision for approval™

D-24923 1 Main & Auxiliary Heat Barrier Doors Upstream & Downstream Revision for approval*
Miscellaneous Sections & Details

D-24924 1 Auxiliary Heat Barrier Doors Upstream & Downstream Revision for approval*
Miscellaneous Sections & Details

D-24925 1 Auxiliary Heat Barrier Doors Upstream Revision for approval*

18 Ga. Door Cover Plates — Details

 

*Revision back 4—-12 depending on notch cale.
Table D-1 (continued)

 

 

gL

Drawing No. Revision Title Status

D-24926 o Radiator Pit Duct Floor Supports at Eievation 835 '-8]/2” Issued; revision needed
Plan & Miscelloneous Sections

D-24927 ¢ Radiator Pit Duct Floor Supports Elev. 835'—8]/2" Issued; revision needed
Structural Steel Details Sheet No. 1

D-24928 0 Radiator Pit Duct Floor Supports Elev. 835’-8]/2 ” Issued; revision needed
Detail Sheet No. 2

D-24929 0 Radiator Pit Duct Floor Supports Elev. 835’-8‘/2" Detail Sheet No. 3 Issued; revision needed

D-24930 Radiator Pit Duct Floor & Floor Skin Drawing not started

Plan Elevations 83578%, " & 835%11%,

D-24931 Radiator Pit Duct Floor & Duct Floor Skins Miscellaneous Preliminary prints
Details & Material Listing

D-24932 Radiator Pit Miscellaneous Assembly Sections & Details Preliminary prints
Duct Floor E|ev.835’-83{1”

D-24933 Radiator Pit Duct Floor Plates Ne. 1 Thru No. 8 Drawing not started
Details Elev. 835-8"
D-24934 Radiator Pit Partition Installation No. 1 Thru No. 4 Inclusive To check
Plan & Misc, Details
D-24935 Radiator Pit Partition No. 1 Assembly & Details To check
D-24936 Radiator Pit Partition No. 2 Assembly & Details To check
D-24937 Radiator Pit Partition No. 3 Assembly & Details To check
D-24938 Radiator Pit Portition No. 4 Assembly & Details To check
D-24939 Duct Roof Support Structural Steel Plan Preliminary prints
D-24940 Duct Roof Suppert Structural Details Sheet No. 1 To check
D-24941 Duct Roof Supports Elevation 848717, " To check
Structurol Steel Details Sheet No. 2
D-24942 Duct Roof Support Structural Stee! Details Sheet No. 3 Preliminary prints
D-24943 Radiator Pit Duct Roof Plates & Skin Plan Elevation 848 ’-]3/4” Preliminary prints
D-24944 Duct Roof Plates Elevation 84877 " Detail Sheet Drawing not started
D-24945 0 Radiator Pit Main Radiator Wind Load Tension Linkage Issued; revision needed

Plan & Detdils

 
v

Table D-1 (continued)

 

 

 

Drawing No. Revision Title ' Status
D-24946 0 Auxiliory Radiator Wind Load Tension Linkage Plan & Details Issued; revision needed
D-24947 Main, Auxiliary, & Special Heat Barrier Door Operators, Preliminary prints

Compressed Air System Flow Sheet
D-24948 Vertical Tension Bar Assembly & Detaiis To check
D-24949 Radiator Pit North Wail of Duct Structure & Insulation Details Drawing not started
D-24950 North Wall of Duct Structure Drawing not started
D-24951 Radiator Pit South Wall of Duct Structure & Insulation Details Drawing not started
D-24952 South Wall of Duct Structure Details Drawing not started
D-24953 Radistor Pit Auxiliary Ceiling Elevation 844-8" Plan & Details Preliminary prints
D-24954 Radiator Pit Auxiliary Ceiling Elev. 844°-8"" Detoils Preliminary prints
D-24955 Radiator Pit Auxiliory Horizontal Separator Elevation 842°-0 " Preliminary prints

Details
D-24956 Radiator Pit Auxiliary Horizontal Separator Elevation 842077 Preliminary prints

Details
D-24957 Radiator Pit Auxiliary Floor Elevation 839-4" Plon & Details Preliminary prints
D-24958 Radiator Pit Auxiliary Floor Elevation 839 -4’ Details Sheet No. 1 To check
D-24959 Radiator Pit Auxiliary Floor Elevation 839”4 Details Sheet No. 2 Preliminary ptints
D-24960 Special Equipment Room Bulkhead Details Preliminary prints
D-24961 0 Piping & Equipment Support Steel for Special Equipment Room Issued; revision needed; information needed
D-24962 C Special Heat Dump Annulus Duct = Sheet | Issued; revision needed
D-24963 1 Special Heat Dump Annulus Duct — Sheet || Issued; revision needed
D-24964 Special Heat Dump Radiator Installation Preliminary prints
D-24965 Special Heat Dump Radiator instaliation Details Preliminary prints
D-24966 No drawing title assigned
D-24967 Special Heat Dump Insulated Duct — Heat Barrier Door Seals Preliminary prints
D-24968 Special Heat Dump Insulated Duct = Interior Plan | Preliminary prints
D-24969 Special Heat Dump Insulated Duct — Interior Plan I Preliminary prints

. . . »
9L

Table D-1 (continued)

 

 

Drawing No. Revision Title Status
D-24970 Special Heat Dump Insulated Duct — Section "'A-A"’ Preliminary prints
D-24971 0 Special Heat Dump Insuiated Duct Heat Barrier Door Closure Plates Issued; revision needed
D-24972 0 Special Heat Dump Insulated Duct Radiator Access Panel Issued; revision needed
D-24973 0 Special Heat Dump Insulated Duct Turning Blade Issued; revision needed
D-24974 Special Heat Dump Louver Installation Preliminary prints
D-24975 No drawing title assigned
D-24976 Special Heat Dump — Heat Barrier Door Operator Installation Preliminary prints
D-24977 Special Heat Dump — Main Blower Support Steel Preliminary prints
D-24978 Special Heat Dump — Annulus Blower Support Steel Preliminary prints
D-24979 No drawing title assigned
D-24980Q No drawing title assigned
D-24981 Special Heat Dump Piping — Detail Sheet | Yoid

D-24982 Special Heat Dump Piping ~ Detail Sheet I Void

D-24983 Special Heat Dump Piping ~ Detail Sheet Il Yoid

D-24984 0 Special Heat Dump Pump Motor Cooling Duct Issved; revision needed
D-24985 0 Special Heat Dump Insulated Duct Plan Issued; revision needed
D-24986 0 Special Heat Dump Insulated Duct inlet End Elev. Issued; revision needed
D-24987 0 Special Heat Dump Insulated Duct Outlet End Elev, Issued; revision needed
D-24988 ] Special Heat Dump Insulated Duct Northside Elevation Issued; revision needed
D-24989 No drawing title assigned
D-24990 No drawing title assigned
D-24991 No drawing title assigned
D-24992 Ne drawing title assigned
D-24993 No drawing title assigned
D-24994 No drawing title assigned
D-24995 No drawing title assigned

 

 
~4
O~

Table D-1 {continued)

 

 

 

Drawing No. Revision Title Status
D-24996 No drawing title assigned
D-24997 0 Radiator Pit Tank KT-4 Support Issued; revision needed; informaticn needed
D-24998 Special Heat Dump Insulated Duct Heat Barrier Door No. 1 Preliminary prints
D-24999 Special Heat Dump Insulated Duct Heat Barrier Door No. 2 Preliminary prints
D-25472 0 Details to Fan Unit Connection to Duct Issued; complete

D-26132 1 Special Equip. Room Piping Plan at Elev. 834%0" Issved; revision needed
D-26133 1 Special Equipment Room Section *‘B-—-B*’ Issved; revision needed
E-26140 Inconel Piping in Radiator Pit Plan | Preliminary prints
D-26142 Special Equipment Room Piping Plan at Elev, 84707 Issued; revision needed
D-26143 1 Special Equipment Room Section ‘'A=A"’ Issued; revision needed
D-26145 0 Incone! Piping Insulation Details Issued; complete

D-26146 1 Special Heot Dump Piping in Duct Annulus Issved; revision needed
D-26149 Auxiliary Equipment Rack in Radiator Pit Void

D-27527 1 Special Heat Dump Pump, Motor & Radiator Assembly Issued; revision needed; information needed
D-27528 0 Special Equipment Room Diaphragm | ssued; complete

D-27530 0 Special Heat Dump Pump Installation Issued; revision needed
D-28600 Inconel Piping Details = LLine No. KLA-1h Preliminary prints
D-28601 0 Inconel Piping Details - Line No. KLA-1c |ssued; revision needed
D-28602 Inconel Piping Details — Line No. KL A-2h Preliminary prints
D-28603 0 Inconel Piping Details ~ Line No. KL A-2¢ Issued; revision needed
D-28604 Inconel Piping Details = LLine No. KL A-3h Preliminary prints
D-28605 0 Inconel Piping Details — Line No. KLA-3¢ Issued; revision needed
D-28606 Inconel Piping Details = Line No. KLB-1h Preliminary prints
D-28607 0 Inconel Piping Details = LLine No. KLB-1c Issued; revision needed
D-28608 Inconel Piping Details — Line No. KLB-2h Preliminary prints
D-28609 0 Inconel Piping Details = Line No. KLB-2c Issued; revision needed
D-28610 Inconel Piping Details = lLine No. KLB-3h Preliminary prints
 

 

 

' . : ’
Table D-1 (continued)
Drawing No. Revisian Title Status
D-28611 0 Inconel Piping Details ~ Line Ne. KLB-3¢ Issvued; revision needed
D-28612 Line Number XL-1 Preliminary prints
D-28613 Line Number XL-2 Preliminary prints
D-28614 Main Radiator Assembly Preliminary prints
D-28615 Auxiliary Radiator KRA-3 Assembly Preliminary prints
D-28616 Auxiliary Radiator KRB-3 Assembly Preliminary prints
D-28617 0 Inconel Piping in Penthouse Issued; revision needed
D-28618 0 Coolant Transfer Dolly Plans & Details Issued; complete
D-28619 Pipe Installation Schedule Drawing not started
D-28642 No drawing title assigned
D-28643 No drawing title assigned
D-28644 No drawing title assigned
D-28645 No drawing title assigned
D-28646 No drawing title assigned
‘ D-28647 No drawing title assigned
D-28648 No drawing title assigned
D-28652 Cell Bulkheads No. 1 Piping Connection & Details Information needed
D-28653 Cell Bulkheads No. 3 Piping Connection & Details Information needed
D-28656 Radiator Pit Main Radiator Wind Seal Assembly To check
Elevation & Section
D-28657 Radiator Pit Main Radiator Wind Details Detail Sheet No, 1 To check
D-28658 Duct Roof Wind Seals Drawing not started
D-28659 Radiator Pit Drain Pans Main Radiator Pit Plan Preliminary prints
D-28660 Radiator Pit Drain Pans Details Pans No. 1 Thru No. 8 Drawing not started
Elevation 836%1'%
D-28661 Duct Roof Plates Elevation 848 1%, " Detail Sheet No. 2 Drawing not started
N D-28662 Duct Roof Plates Elevation 848 ’-13}4” Detail Sheet No. 3 Drawing not started

 

 
 

8L

Table D-1 {(continued)

 

 

Drawing Neo. Revision Title Status
D-28663 Duct Roof Skins Elevation 848-1% " Detail Sheet No. 1 Drawing not started
D-28664 Duct Roof Skins Elevation 848-1% " Detail Sheet No. 2 Drawing not started
D-28665 Auxiliary Radiator Wind Seal Assembly Installation Preliminary prints
D-28666 Auxiliary Radiator Wind Seal Detail Sheet No. 1 To check
D-28667 Penthouse Wind Seal & Sections Issued for approval
D-28668 Radiator Pit Auxiliary Radiator Wind Seal Detail Sheet No. 2 Te check
D-28669 Radiator Pit Duct Roof Plates & Duct Roof Skins Preliminary prints

Miscellaneous Sections & Details

D-28670 0 Penthouse Plan of Top Labyrinth Assembly Issued; complete
D-28671 0 Penthouse Top Labyrinth — Sections Issued; complete
D-28672 Radiator Pit Bottom Labyrinth Sections & Details Sheet No. 1 To check

D-28673 Radiator Pit Bottom Labyrinth Sections & Details Sheet No, 2 Teo check

D-28674 Operator for Heat Barrier Doors Detail Sheet 5 of 7 Preliminary prints
D-29300 Operator Head Ay, By, Cy,& Dy, for Heat Barrier Doors Subassembly Preliminary prints
D-29301 Operator Universal A, By, C,, & D, for Heat Barrier Doors Subassemby Preliminary prints
D-29302 Operator Frame for Heat Barrier Doors Subassembly Preliminary prints
D-29303 Operator for Heat Barrier Doors Detail Sheet 6 of 7 Preliminary prints
D-29304 Operator for Heat Barrier Doors Detail Sheet 7 of 7 Preliminary prints
D-29305 Raodiator Pit Partition Details Sheet No. 1 To check

D-29306 Radiator Pit Partition Details Sheet No. 2 To check

D-29307 Radiator Pit Partition Details Sheet No. 3 To check

D-29308 Radiator Pit Partition Details Sheet No. 4 To check

D-29309 Radiator Pit Partition Details Sheet No, 5 To check

D-29310 Radiator Pit Partition Details Sheet No. 6 To check

D-2931 Radiator Pit Partitions Details Sheet No. 7 To check

D-29312 Radiator Pit Partition Details Sheet No. 8 To check

D-29313 Top Door Operators & Mounting Sections ‘L —L"'* & “*M-M"' To check
éL

Table D-1 (continued)

 

 

Drawing No. Revision Title Status
D-29314 Radiator Pit Bottom Door Operator Lacation To check
D-29315 Radiator Pit Duct Floor Plates No. 9 Thru No. 16 Elevation 835'—83/4 * Preliminary prints
D-29316 Radiator Pit Duct Floor Plates Elevation 835’-83/4”P|ufes No. 17 Preliminary prints
Thru No. 24
D-29317 Radiater Pit Duct Floor Skin Elevation 835211'% , * Details of Preliminary prints
Skins No. 1 Thru No, 21
D-29318 Radiator Pit Duct Floor Skin Elevation 835%11'%, " Details of Preliminary prints
Skins No. 22 Thru No. 36
D-29319 Auxiliary Floor & Ceiling Plan Drawing not started
D-29320 Auxiliary Floor & Ceiling Detail Drawing not started
D-29321 Auxiliary Floor & Ceiling Detail Drawing not started
D-29322 Auxiliary Floor & Ceiling Detail Drawing not started
D-29323 Duct Roof Supports Elevation 848’-]3/4" Structural Steel Details Drawing not started
Sheet No. 4
D-29324 Radiator Pit Sequence of Installation Auxiliary Radiator Pit Preliminary prints
D-29327 0 Main Radiators Modifications for Wind Seals Issued; complete
D-29450 Inconel Piping in Radiator Pit Coolant System — Valve Racks Drawing not started
D-29451 Coolant Yalve Hook-Up for Units A-2, A-3, & B-1 Radiator Pit Drawing not started
D-29452 Coolant Valve Hook-Up for Units A-1, A-4, B-2, B-3, & B-4 Radiator Pit Drawing not started
E-29453 Inconel Piping in Radiator Pit — Plan || Drawing not started
E-29454 Inconel Piping in Radiator Pit — Pian |l Drawing not started
D-29455 Inconel Piping in Radiator Pit — Section ‘*A-=A"" Drawing not started
D-29456 Inconel Piping in Radiator Pit = Section **B-B"’ Drawing not started
D-29457 Inconel Piping in Radiator Pit = Section *C-C"’ Drawing not started
D-29458 Inconel Piping in Radiator Pit — Section **‘D~D"’ Drawing not started
D-29459 Inconel Piping in Radiator Pit — Section **E—-E’’ Drawing not started
D-29460 Inconel Piping in Radiator Pit — Section "'F—-F"* Drawing not started
D-29461 Inconel Piping in Radiator Pit = Support Steel

 

Preliminary prints

 
 

Table D-1 {continued)

 

Drawing No.

Revision

Title

Status

 

D-29462
D-29463

D-29464
30452
30453
30454
30455
30456
30457
30458
30459
30460
30461
30462
30463

A-30464

D-30465

D-30466

Inconel Piping in Radiator Pit — Hanger

Inconel Piping in Radiator Pit Sec
Support Bracket

Radiator Pit Drain Pan Sump Tank

Annulus Back-Floew Damper
Main Annulus Back-Flow Dampers

Regulater Pit Drainoge System

tion "'G-G"" & Valve

Plan & Details

Preliminary prints

Drawing not started

Preliminary prints

No drawing title assigned
No drawing title assigned
No drawing title assigned
No drawing title assigned
No drawing title assigned
No drawing title assigned
No drawing title assigned
No drawing title assigned
No drawing title assigned
No drawing title assigned
No drawing title assigned
No drawing title assigned
ssued for approval
Issued for approval

Issued for approval

 

 
 

 

Table D-2. ART Facility ~ Manufacturer’s Drawings

Installation not started — equipment at Building 7503

 

{tem

Manufacturer

Document No.

Title

 

Moin blower

Main annulus blower

Special main blower

Joy Manufacturing Co.

Joy Manufacturing Co.

Joy Manufacturing Co.

91095
91189
400019
400032
400033
A-71979
A-90789
A-400000
A-400002
A-400003
A-400008
A-400009
A-400010
A-400020
A-400031
FF-5004

FF-5005

$-931
SK-30334
U-706-29

X709-29
X806-19

X740-76

X740-75

X772-94

FF-3479

FF-3518

Neoprene Strip

Sole Plate

Sole Plate

Shim - Motor

Shim = Fan

Anchor Bolts

Special Back Flow Damper
Base

Floating Tubular Shaft
Adapter — Round to Square
Transition Adapter
Transition Adapter
Transition Adapter

Intoke Section

Base Assembly

Installation Layout, Fan Model
AR600-360 D 1225

Plan Yiew of Fan Installation,

Joy Axivane Mod AR600-360 D 1225
Rotor Assembly
Separator for Fans

Joy Axivane Fan Model
IR292-140D 628
Axivane Fan

Shaft & Rotor Assémbly
21" Fan Assembly Model
29‘/4-21-1750

21" Fan Assembly Mode!
29%,.21.1750

No. 0 to No. 16 Blade Settings

Axivane Fan ~ Model 25]/4-]7]/2-
3450 — Two Stage — 40 HP

installation Layout Fan Model
25Y,-17 1-3450

Expansion Joint for 251/4 Dia., Fan

Pressure, HP —Flow Curves

 
Table D-2 (continued)
Installation not started — equipment at Building 7503

 

 

ltem Manufacturer Document No, Title
Special annulus blower Joy Manufacturing Co. A93378 Blow Back Damper
FF-3476 Installation Layout for Fan
Model 18-14-3450
FF-3517 Expansion Joint for 18" Dia. Fan
X801-203 14”" Fan Assembly Model 18-14-3450

L.ube oil supply pump

L.ube oil waste storage

Pressure, HP ~Flow Curves

Imo—De Laval Products Div., Bul. L313A-B Series A313A Pump
De Laval Steam Turbine Co.

Richmond Engineering Co. B-57-113 4877 0.D. x 72" Q.A. Horizontal
U.G. Waste Oil Storage Tank

 

Table D-3. ART Facility -~ Manufactuter's Drawings

Installation not started — equipment not at Building 7503

 

 

ltem Manufacturer Document No. Title
Cell Badger Fire Extinguisher Co. BC 8940 Expansion Joint
Electrical — 30-hp Allen-Bradley Co. Y-38654 Connection Diagram
wound roter motor Y-12836-D Dimension Diagram
The Louis Allis Co. ED SK 12294 General Dimensions

inconel tanks

Lube oil package units

82

Wound Rotor Motor

Process Engineering, Inc. PB-5717 Furnace Circuit Drain
Tank
PB-5190 Standard Tank
PB-5192 Furnace Circuit Drain
Tank
PB-5193 Detail — Bosses
Bowser, Inc. E-17650 Series Type K Lube Oil
Package
E-17651 Series Type R Lube Oil
Package

 

 
Table D-3 (continued)

Installation not started — equipment not at Building 7503

 

- ltem Manufacturer

Document No.

Title

 

Primary and special louvers American Foundry & Furnace Co.

 

- Joy Manufacturing Co.

York Corp.

Main radiatars

The Griscom-Russell Co.

Special radiator

Valves Black, Sivalls & Bryson, Inc.

Hoke, lnc.

SF-7831-A

SF-7838-A

SF-7842-A

SF-8206-D
(Sheets 1--85)

SF-8255-D
(Sheets 1=156)

SF-8268-D
(Sheets 1-107)

SK-61111

71 Series

EE-190
E-3679

B-70-CCC-121-10
D-70-CCC-001-13

B-70-CCC-100-15
D-70-CCC-001-16

1402

1404

Special Duct Dampers,
Main Channel

Primary Duct Dampers,
Main,By-Pass, and

Aux. Channels

Special Duct Dampers,
Main, By-Pass

Channels

Special Duct Dampers

Primary Duct Dampers

Primary Duct Dampers

Summary of Test

Calculations

Basic Floor Plan = Test
Lab — Damper Hot Test
(Primary & Special)

Main Radiator

Special ""RU*" K-Fin
Special ""RU’"" K-Fin

Stress Calculations

Outlet Connection
Hot Fluid Value —
Type 1700

End Connection

Hot Fluid Valve,
Type 1700

Bellows Valve,

High Temp.

Bellows Valve,

High Temp.

 

83

 

 
APPENDIX E. FACILITY DOCUMENTS

Table E«1. ART Facility — Construction Design Memos

 

 

84

Number Title
7503-1 Documents Required by ORNL for Bldg. 7503, Package | Design and Construction
ART-2 ART Addition to ARE Building 7503 .
ART-3 Alterations to 7503 Building to Accommodate ART Facility Extension
ART-4 Crane Service for Building 7503
7503-5 7503 Cell
7503-6 Blower Shed
7503-7 Cell Drainage
7503-8 Vent Systems
7503-9 Electrical Power System for 7503 Building
7503-10 7503 Stack
7503-11 Control and Instrument Tunnel
7503-12 Vent House
7503-13 Main Heat Dump Air Duct and Radiator Pit
7503-14 Documents Required by ARED for 7503 Test Facility, Package |l Design and
Construction
7503-15 Main and Auxiliary NaK System
7503-16 Motor-Driven Generator Station for 7503 Building -
7503-17 Nitrogen System for Building 7503
7503-18 Helium System for Building 7503 "
7503-19 Vent System Piping and Charcoal Absorber Piping
7503-20 Hydraulic Drive System 6 Outside of Cell
7503-21 Cell Cooling Water Circuits External to Cell
7503-22 Electrical Distribution and Auxiliary Equipment for 7503 Building
7503-23 Circulating Cold Traps
7503-24 Auxiliary Piping to 7503 Cell
7503-25 Spectrometer Room and Tunnel, Electrical
7503-26 Dry Air System
7503-27 Process Lube Oil Systems
7503-28 Spectrometer Room and Tunnel Heating and Air Conditioning
7503-29 Drain Tank Cooling System
7503-30 Heat Barrier Doors
7503-31 Air Control Requirements for Building 7503 -
7503-32 Heat Barrier Doors for Special Equipment Room Duct
7503-33 Fire Protection in Building 7503 .
7503-34 Spectrometer Tube Spool Pieces for Special Equipment Room
7503-35 Electrical Distribution, and Process and Auxiliary Equipment — Package 111
Table E«1 (continued)

 

Number

Title

 

7503-36
7503-37
7503-38
7503-39
7503-40
7503-41
7503-42
7503-43

Main Annulus Blowers Blowback Louvers and Actuators
Cooling Water System for Cell Control Instruments
Hydraulic System for Heat Dump Louvers

Smoke Generator

Drainage for Regulator Pit

Auxiliary Centrel Room Wall

Door for Switchhouse

Main Control Room, Auxiliary Control Room, and Information Room Lighting

 

85
Table E«2. ART Facility — Records Disposition

 

I+ To ORNL Engineering Department

A. K-25 original tracings - as built
B. 7503 facility AF sketch tracings

C. Contract specifications (1 set) .

ll. To ORNL Mechanical Department

A. AE drawings for completed construction
B« Manufacturer’s drawings for installed equipment
C. Manufacturer's reproducible drawings for installed equipment

D. Equipment specifications and correspondence for installed equipment

[Ils Te Laboratory Records
A. Contract documents

1. Contracts and specifications

2. Original controct drawings

3. Deviation requests and associated drawings

4. Correspondence — AEC, Chicago Bridge & lron Co,, and contractors
5. Minutes of meetings with contractors

6. Test reports

7+ Progress reports and pay estimates

B. Drawing record books

IVe. To ARED Records -

A. Construction design memos

B. AF sketches (selected copies)

C. Process and process auxiliary design data

D. Equipment drawings and specifications tabulation
E. ARE dismantling information

Fs. Cost and budget information

G+ Schedules

Hs Procurement status tabulation

ls Record of items removed from Building 7503

Js Photographs

K. Specifications, drawings, and correspondence for uninstalled material

L. Administrative information

V. Destroy

A. Drawing transmittals

B. Superseded drawings

Cs AE drawing sepias

D. Design meeting minutes — with ORNL Engineering and Mechanical Division
E. Operations Manual Committee information

F. Reproducibles for correspondence, specifications, and Construction Design Memos

 

86

 

 
Table E-3. ART Facility — AF Drawing List

 

Drawing No.

Title

 

B-AF-1
B-AF-2
C-AF-3
A-AF-4
A-AF-5
A-AF-6
A-AF-7
E-AF-8
A-AF-9
A-AF-10
A-AF-11
E-AF-12
E-AF-13
E-AF-14
A-AF-15
A-AF-16
A-AF-17
A-AF-18
A-AF-19
A-AF-20
A-AF-21
B-AF-22
A-AF-23
D-AF-24
C-AF-25
A-AF-26
D-AF-27
E-AF-28
D-AF-29
E-AF-30
A-AF-31
AFA-32
AFA-33
B-AF-34
B-AF-35

Rev 1

Rev 1

Reactor Cell — Layout Plan at Elevation 846'-0"
Reactor Cell Layout Section SK-2

Pit Plug Shielding Scheme-|

7503 Cell Layout Plan at Elevation

7503 Cell Layout Plan at Elevation 846'-0"
7503 Cell Layout Plan at Elevation 829 - 0"
7503 Cell Layout Section SK«7

7503 Cell Layout Plan at Elevation 866 -0"
7503 Cell Drainage

Blower Shed Plan View

Blower Shed Elevation

7503 Cell Layout Plan at Elevation 829-0"
Possible Control & Instrument Tunnel Layout
Possible Junction Panel Layout

Adsorber Tank Location

Adsorber Tank

Power Distribution Building 7503

250 Volt DC Power System

Electro-Heating Units (PR-141445)

Vent Stack Location

Vent Stack Profile

Design of Stack Turning Vanes

Junction Panel ~ Longitudinal Section

Air Duct Outline

Section AA of Drawing D-AF-24

Vent House and Trench

Layout of Equipment Support and Lower Floor Cell
7503 Cell Plan and Sections

Radiator Pit and Tanks

7503 Cell Plan & Sections (Unclassified) (Added elec equipment)
Trench Within Vent House

Layout Bldg 7503 —~ Basement

Layout Bldg 7503 - 1st Floor

Radiator Header Tube & Manifold Layout

Piping Details

 

 
Table E-3 (continued)

 

 

88

Drawing No. Title
S-AF-36 Piping Layout
C-AF-39 Ozalid ‘*Streamliner’’ Installation Details
D-AF-40 Helium & Nitrogen Systems Flow Diagrams
S-AF-41 Charcoal Adsorber for Off-Gas System
B-AF-43 Cell Cooling Water Systems
A-AF-44 Interference Area 14" -4‘/2” from Vertical Axis of Cell
A-AF-45 Main Power System Schematic, Bldg 7503
B-AF-46 Auxiliary Power Distribution Schematic, Bldg 7503
A-AF-48 Schematic of Typical Cold Trap Piping
A-AF-49 7503 Cell Sleeve Location
A-AF-50 Adsorber Tank Sleeve Locations
A-AF-51 Location for Louver Actuators
A<AF-52 Temporary Bridge Across Steam Line
B-AF-53 Junction Panel Layout
A-AF-54 VYent House Layout
A-AF-55 Steam Pipe Support
A-AF-56 Viscosity vs Temp Ucon LB-300-X
A-AF<57 Yent House Piping
A-AF-58 Lazy Rod for Vent House Manual Valves
A-AF-59 Acoustic Box for Worthington Compressor Bldg 7503
A-AF-60 Case | First Floor Plan
A-AF-61 Case | Basement Floor Plan
A-AF-62 Case Il First Floor Plan
A-AF-63 Case |l Basement Floor Plan
A-AF-64 Case Ill First Floor Plan
A-AF-65 Case || Basement Floor Plan
A-AF-66 10-Ton Crane Coverage
A-AF-67 Proposed Cell Sleeve Installation
A-AF-68 Proposed Cell Sleeve Installation
A-AF-69 Nitrogen System Schematic
A-AF-70 Edge Preparation 7503 Cell Water Tank
A-AF-71 7503 Cell Evacuation Line
A-AF-72 7503 Cell Clearance Stage
B-AF-73 Max. North Position of 30-Ton Crane Hoock
A-AF-74 Sleeve Location ~ Stack Elevation 851'-3"
A-AF-75 Method for Loading Tension Straps on Adsorber Tank

 
Table E-3 (continued)

 

 

Drawing No. Title
A-AF-76 Calibration of Blackhawk Unit for Stressing Tension Straps
A-AF-78 Alt. Method for Tensile Loading Straps for Adsorber Tank
A-AF-79 Control Tunnel to Radiator Pit Opening
D-AF-81 Bldg 7503 Alterations Foundation Plans Elev. 817'-0" to 832'-0"
A-AF-82 Second Method for Tensile Loading Adsorber Tank Straps
B-AF-83 Project 7503 — Control & Information Rooms Layout (a modification of E-2-02-054-3022)
A-AF-84 Ventilation Alterations First Floor Plan
A-AF-85 Ventilation Alterations Basement Floor Plan
A-AF-86 Section — East Elevs of New Hounch on Cols 9-C
A-AF-87 Fire Protection Basement Floor Plan
A-AF-88 Transformer Area Site Work
A-AF-89 Special Drain & Vent Lines
A-AF-90 Sleeve for Drain & Vent Lines
A-AF-91 As-Built Spectrometer Sleeve Location
A-AF-92 Access Opening and Expansion Joint for Joy Fans
C-AF-93 As-Built 7503 Cell Sleeve Locations
B-AF-94 Blower Layout & Identification
A-AF-95 Plan 7503 Cell Floor Structure
A-AF-96 As-Installed Eost Wall of Control Room, Bldg 7503
D-AF-97 Plan & Details of Stairwell Enclosure & Relocation of Doors
B-AF-98 Oil Fill & Drain System
A-AF-99 Ladder for Leak Detection of 7503 Cell
A-AF-100 Ladder for Leak Detection 7503 Cell
A-AF-101 Duct Wind Load Support Plate No. 2
A-AF-102 Pressure Vessel to Pump Wagon Adapter
A-AF-103 Sectional View of Weirs
A-AF-104 Duct Detail
D-AF-105 Schematic Diag — Package Il
A-AF-106 Cooling Water System for Cell Control Instrumentation
A-AF-107 852" -0" Elev. Floor Expansion Seals
B-AF-108 Control Rod Test Schematic (From unnumbered dwg of same title by Carl Shuford dated
4-12-56, as altered by GCR during 5-17 meeting)
A-AF-109 7503 Area Fence Plan
D-AF-110 Schematic Diagram Package IlI
A-AF-111 Modification of Load Support for Unit No. 2

89
Table E-3 (continued)

 

 

Drowing Nos Title
A=AF-112 Revised Loading of Cell Floor Structure
A=AF-113 Adsorber Pit Repair Measures
A-AF-114 Equipment Removal
A-AF-116 Stacked Block Removal
D-AF-117 Lighting Plan First Floor Bldg 7503
D-AF-118 Lighting Plan Basement Floor Bldg 7503
D-AF-119 Auxiliary Power System One Line Diagram —~ Bldg 7503
D-AF-120 Receptacle Plan First Floor Bldg 7503
D-AF-121 Miscellaneous Lighting Details — Bldg 7503
D-AF-122 Receptable Plan Basement Floor Bldg 7503
A-AF-123 Filling System for Lube Oil
D-AF-124 Auxiliary Power Conduit Plan — Bosement Floor Bldg 7503
D-AF-125 Auxiliary Power Conduit Plan — First Floor Bldg 7503
A-AF-126 Coolant Fill Drums
D-AF-127 Wiring & Schematic Diograms of East & West Space Coolers, Sump Pump & Circulating
Pump Bldg 7503
A-AF-128 Vent Line Sample Station
D-AF-129 Circuit Directories for Power & Lighting Panels
A-AF-130 Basement Demolition Bldg 7503
A-AF-131 As-Built Dimensions Cell Floor Structure
C-AF-132 Pump Pit Ventilation
A-AF-133 Schematic Back Flow Damper Operotor Test
A-AF-134 Auxiliary Control Room Wall
A-AF-135 Switch House Daor
D-AF-136 Bldg 7507 Compressor House Mechanical Details
D-AF-137 Compressor House Rearrangement Resulting from 3 Resistors per ¢5 for 125 hp 60 hp &
30 hp motors
A-AF-138 Hydroulic Pipe Crimper
A-AF-139 Casing Head Packer
A-AF-140 Vent Shaft Shed Roof
A-AF-142 "*K** Fill & Drain Tanks Reflux Condenser Dimensions
A-AF-143 Radiator Crate
A-AF-144 Vent Systems Vacuum Hood Testing o
A-AF-145 Bldg 7503 Stack Cover

 

 
 

INTERNAL DISTRIBUTION

Allen

. Billington
. Blankenshig,
. Blizard

. Boudreau

. Boyd

OV ONOD AW

. Breeding
. Briggs
. Bruce
10. . Callihan
11. . Center (K-25)
12. . Charpie
13. . Clifford
14, Coobs
15. . Cottrell
. . Culler
17. ., Cuneo
18. DeVan
19. . Doney Mef‘*
20. . Douglas 3

         
  

. Emlet (K-28¥
. Fraas :
Frye

OAr-ATw>zTaroImprPrmModwme-mMmmumeyn =

 

&
g O M>EPAECPCOMCOMNECODIOPMAMOEMTO -

. #¥FE. Hoffman
.4 W. Hoffman
B. Hollaender
. H. Jordan
G. W. Keilholtz
F. L. Keller
. J. J. Keyes
. R. S. Livingston
R. N. Lyon
H. G. MacPherson
F

. C. Maienschein

44,

PUPOIVCOZT-m;

O-OME>00D-0amM> x> m-

MO TOZTTARWMPOC

ORNL-2465
C-84-Reactors-Special
Features of Aircraft Reactors

M-3679 (22nd ed.)

     
   
 
    
   

 

. Murray (Y-12)

. Nelson

. Nessle

.°G. Overholser

. Patriarca

K. Penny

M. Perry
M. Reyling

. C. Robinson
W
w
D

Lr-'Ut_....N_

. Savage
. Savolainen
. Schultheiss

. Stulting

. Susano

. Swartout

. Trauger

. Trubey

. Watson

. Weinberg
White

. Wigner (consultant)

. Williams

. Wilson

. Winters

. W. Zobel

ORNL - Y-12 Technical Library,
Document Reference Section

Laboratory Records Department

. Laboratory Records, ORNL R.C.

Central Research Library

 

 
 

EXTERNAL DISTRIBUTION

93-96. Air Force Ballistic Missile Division
97. AFPR, Boeing, Seattle *
98. AFPR, BoeirjlligWichita
99. AFPR, Dougll¥ L ong Beach
100-102. AFPR, DougllE, Santa Monica
103-104. AFPR, Locliilled, Marietta ;
105. AFPR, NortRilmerican, Canoga Park /8
106. AFPR, North#merican, Downey
107-108. Air Force Spelilal Weapons Center
109. Air Materiel Clibmand
110-111. Air Research -.  Development Co__ cncl (RDZN)
112. Air Technical Ifgielligence Cenfe
113-115. ANP Project Offle, Convair, F,,
116. Albuquerque Opdiltions Office ¥
117. Argonne Nationa/laboratory '
118. Armed Forces Spdii| Weapo_}’k‘f‘ Project, Sandia
119. Armed Forces Spe@i| Weapafis Project, Washington
120-121. Army Ballistic Mislilke Ag %
122. Army Rocket and Gijilled Mg%sfle Agency
123. Assistant Secrefcry theiflir Force, R&D
124-129. Atomic Energy Com "{ Washingfon
130. Atomics Internationalf
131. Battelle Memorial Ins§
132-134. Bettis Plant (WAPD) %
135. Brookhaven National L
136. Bureau of Aeronautics 4
137. Bureau of Aeronauhcs~
138. BAR, Aerojet-General
139. BAR, Chance Vough ‘
140. BAR, Convair, San Difflgo ¥R
141. BAR, Grumman Airc;t, Be bage
142. BAR, Martin, Balti ‘ fe
143. Bureau of Yards ang fDocks X8
144-145. Chicago Operchon fflce
146. Chicago Patent Gy
147. Curtiss-Wright Cg
148. Curtiss-Wright, & [ehanna
149. Director of Naypl Intelligence
150. duPont Compghy, Aiken
151. Engineer Re earch and Development -' oratories
152-159. General Elel tnc Company (ANPD) M
160-161. General Elf ctrlc Company, Richland .
162. GE Compdny, San Jose [AT(30-3)-502]
163. General Nuclear Engineering Corporation
164. Hartford‘Alrcraff Reactors Area Office
165. ldaho Tést Division (LAROO) ‘
166-167. Knolls Atomic Power Laboratory -
168. lLockland Aircraft Reactors Operations Office
169. Los Alamos Scientific Laboratory
170. Marquardt Aircraft Company

    
     
   

     

     
   

  
   
   
  
  
   

   
 
 
  

    
  

 
  
  

     
  

      
  
   
  
   
   
    
   
 

3 pratory

 
  
  
   
  
     

eral Representative

   

    
   
  
  

    

orahon

    

     
  
 

 

 
171.

172.

173.

174,

175.
176.
177.
178.

179.
180.

181.

182.

183.

184.
185.
186-187.
188-191.
192,

193.
194-195.
196.
197.
198.

199.
200.
201-202.
203-214.
215-239.
240.

  
     

Martin Company
National Advisory Committee for Aerog#ltics, Cleveland
National Advisory Committee for Aq»;}fau’rics, Washington
ponal Bureau of Standards -
N Air Development Center -~
Nave@lir Material Center
NavaNglir Turbine Test Stagfén
Naval Rkearch Laboratqdd
New Yorliperations Qf fce
Nuclear D8
Nuclear Met®@ Ingl’
Ock Ridge Op&iillbh s Office
Office of Naval s earch
Office of the @e Naval Operations
Patent Brangllf WasMilaton
Phillips Pgiibleum Co¥lany (NRTS)
Pratt and flitney AircrS@Division
San Frargliisco Operations
Sandia @lfrporation 9
Schoo|dl¥Ff Aviation Medicine ,
Sylval-Corning Nuclear CorpoWiliio
Techfilal Research Group
USA @leadquarters
USAfProject RAND N
U. S.®Maval Radiological Defense Labor¥iln
University of California Radiation Laboraf
Wright Air Development Center
Technical Information Service Extension
Division of Research and Development, AEC, OR

  
 
 
    
  
    
 
 
    
  
   

opmentgorporation of America
-

ice

   
  
   

   
       
    
  
 

     
   

   
       
    
  

Livermore