-
Notifications
You must be signed in to change notification settings - Fork 10
/
ORNL-3029.txt
14979 lines (8318 loc) · 361 KB
/
ORNL-3029.txt
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
994
995
996
997
998
999
1000
s ae
a‘ylflm%‘"
o
5 O -wn -
¢ 0 m
i
v
sk e '
PTRIY DECTASSTFIED
THIS DOCUMTHT WAS PRO
nVITY ORDER
1979 KL
D~15;?9, R.T. DUFF, 00C
N
AL
T4
I Ll
ot DA
omE T NTINANY
PER TOE L
~ AND IS L
R, 1
w
Saaa
T
31¢/$s
DATE
/
omwco_%;_
P. S. BAXIZR,
DT IALS
AEC RESEARCH AND DEVELOPMENT REPORT C 84 ~ Reactors=Special Features of
O'fi’i N L |
:mw Come
ORNL=-3029
Alrcraft Reactors
63
-
AIRCRAFT NUCLEAR PROPULS ION PROJECT '
SEMIANNUAL PROG RESS REPORT
" FOR PERIOD ENDING OCTOBER 31, 1960
DOE 1979 REVIEW OF
DECLASbIFIED REPORTS
This Document 1s- Properily Declassified
Revin;ed by P. §. Bal"erfléi
ORNL Class 7 /?1
ification Officer
OAK RIDGE NATIONAL LABORATORY
operated by
UNION CARBIDE CORPORATION
‘ for the o |
U.S. ATOMIC ENERGY COMMISSION
é‘
' LEGAL NOTICE:
'
r
This report was prepared: as an uccount of Governmenf sponsored work.. Neither the Unl.ted‘ Siofes,‘
nor the. Commission,, nor ony. person octing, on behalf of the, Commission:
A. Maokes any werrdnty or repre’senfation,. expressed or :mplrled with respect to, the: occuracy;,
completeness., or usefulneSs of: the. ‘information: conralnedh in thls‘ report, - or that the use of
any: mFormuf.lon,, upparcnius,, mefhod" or process disclosed -in this: l'eport may inot infringe
privately: owned rights:; or - S : _
B. Assumes any, liabilities with respecf to the use of, or for dumages resulhng from +he wuse of
‘any information, epparatus, merhodr or-process disclosed in:-this. feport.
As used in the: above, _pers.on,_acr,mgj on‘_rbe‘hulf) of the Commission!” ‘includes: any. employee or
contractar of f_F\‘d Commission,..or e'fip-lb,y.e'ee-of such contractar, fo the extent that such employee
or ‘contractor of the: Commission, or employee .of such contractor- prepares, disseminates, or
provides. access. to, any information pursuant to his. amploymenr or conrrucf with the Commission;
or his. employment with such contractor.,
=
i
@y
>
ORNL-3029
C-84 — Reactors—Special Features
of Aircraft Reactors _
M-3679 (24th Ed.)
This document consists of 232 pages
Copy 2 of 234 copies. BSeries A.
Contract No. W-7405-eng-26
ATRCRAFT NUCLEAR PROPULSION. PROJECT
SEMIANNUAL PROGRESS REPORT
for Period Ending October 31, 1960
Staff
Oak Ridge National Laboratory
| CLASSIF] CLASSHFICATION CANCELLED,
DATE %/J S BT
For The Atomic Energy Commission
;fig{ ‘;? C}i o B
Date Issued '
Chief, Declaselfncatzon Branch fl
DEC 161960
X%
Oak Ridge National Laboratory
Qak Ridge, Tennessee
operated by
- UNION CARBIDE CORPCORATION
for the
U. S. ATOMIC ENERGY COMMISSION
FOREWORD
o The ORNL~ANP progrem primarily provides research and development
- support in reactor materials, shielding, and reactor engineering to
&y organizatlons engaged in the development of air-cooled and liquid-metal-
cooled reactors for aircraft propulsion. Most of the work described
here 1s basic to or in direct support of investigations under way at
Pratt & Whitney Alrcraft Division, United Aircraft Corporation, and
General Electric Company , Airéraft Nuclear Propulsion Department.
"W
4
S.[JW'ARY 8 5 4 6 3 9 0 4 0 B8 G B S B S G B B8 A B S EE S S S SIS S S S T O ENEPE SR
PART 1, MATERIALS RESEARCH AND ENGINEERING
la M—ATEB-IALSCOMPATIBILITY s % 25 e 08 S et s A A S SN et
Reactions of Columbium and Columbium Alloys with Low-Pressure
Gases 4 8 & 4 0 » 8 s ® 0 2 8 & 2 4 & T 5 PSP N B EE PSS e RS E S E S S sy sE S o
. Reactions With OXYEEL « ... eeenvesrneencnsonsessnessonsnnens
Reactions With Air .... 2 % 8 8 B 4 8 3 B9 S P S O S E D OO R LY SN e
Reactions .Wj-th CH4 .......... o 0 9 & & 0 % 0 % 5 O 09 & 0 O B S PO S S0 B e P
Tentative Conclusions Regarding the Reaction Rates of
Columbium and Its Alloys with High-Temperature Gases .....
Compatibility of Columbium and Columbium-Zirconium Alloys
W'ithUOz andUO2"BeO # e 6 5 9 8 8 8 0 L 8 8 B B E B 6 S L P 6 SO0 0 B S0 S EE A0
Effects of Oxygen Contamination ‘and Subsequent Exposure to
Lithium on the Tensile Properties of Columbium and Cb—1%
ZrAlloy .l'l.I‘....|....lI..ll.l.'...ll...llI..'.I..I..I..lll
Effect of Time on the Corrosion of Oxygen-Contaminated
Columbium by Lithium ....i0eeeveesnnsaccns ceresrcnssssasan e
Effect of Oxygen Concentration of Tantalum on Its Corrosion
Resistance to Lithiwn T " 8 9 8 8 8 P S & B S P AR B E P B S ST O RS ee SN See
DiSSimilaI'—Metal MaSS-TI'aIleEI' StU.d.ieS T8 s BT NSRRI EE YRR NN e
Tests of Structural Materials in Boiling Potassium ....cs0eese
ReflwingcapsuleTeSts » 8 & ¢ 8 & 4 % 8B B 8 P T O OB 0SB R2 00 S T B 8 40
Boiling Loop Test sveeeersercenseeseosscssestssssnssnssnsnsns
2. AGING’ ST[JDIES OF COL‘[JI\[BI.UM“BASE ALLOYS ¢ e s s sty
. , Wrought Material ....... T I Y
Fusicon-Welded Material ..ccesesocsccessnssssssssassssnssssncssses
3. MECHANICAL PROPERTIES INVESTIGATIONS .ve.eesseosancaccossssvecs
Tube«Burst Tests on Columbium-Zirconium AllOYS .viievesoscnese
Effect of Gaseous Contaminants on the Mechanical
Properties of Columbium .iesesesececncessnsosssncesnsnnsncnns
4. ALI’OYPREPARATION O'.'I...l....I..'.l..........ll........'I..II
Electron~Beam Melting of Columbium-Zirconium AllOYS ...eveevss
) -
O 1 wWw
10
13
14
14
18
23
23
28
37
37
39
41
41
Electron~-Beam Melting of Vanadium, Molybdenum, Tantalum,
and Tungsten .e.. et ienecersscrssesoasossnssscasossessaes cem e
Electron-Beam Ingot Melting .cveeeeesessscsesceosnans ceess e
WELDING AND BRAZING ..... Ceevisaseraasasessasnas T
Electron-Beam Welding .veeeevecrtonsoceans cecaseacsas crescan e
In-Pile Tube-Burst Capsule Fabricalion .....ccceeveeenesccnns
BERYLLIUM OXIDE RESEARCH .....vv00ue Sectbessescbanernanss oo
Purification and Calcination Processes ........ cereeeennse sees
Oxaiate Purification Process ..v.ieeeececess cessasranses .o
Calcination of BeC,0,4-3H,0 to BeO ...... teesessenssna cesae
Fused-Salt Precipitation Processes ............ ceesaesoens
Solvent Extraction Process ........... Cesecrtassetietass e
Phase Relationships in BeO-Metal Oxide Systems P
BeO=Las03 .overirirteensnnsenssorcasonnans cssees et eann
BeO-Cal ....vvennss e ieeanaaee Cesrasserassnnnae cersenna
MgO0-BeO and Ce0,-Be0 ....cve00uv.n cersasunecee ctreesas .
ENGINEERING AND HEAT TRANSFER STUDIES ...... tessennas savenns
Boiling-Potassium Heat Transfer Experiment ....... cesrnesncn
Thermal Conductivity of Lithium and Lithium Alloys' ..........
RADIATION EFFECTS ....... crecsuna cranunn cetsctictsrsennreat s
Irradiation of BeQ in the EIR ....... cesresetsterersasaacnans
Determination of Helium in Irradiated BeO ....ceievieerennanes
Creep and Stress-Rupture Tests Under Irradiation ....... e
PART 2. SHIELDING RESEARCH
INTRODUCTION lllll ® 8 3 & % 0 8+ 3 S 0 S F & DTS A eSS SN SRS E S S S E
DEVELOPMENT OF REACTORS FOR SHIELDING RESEARCH ..... cevsrsnen
Tower Shielding Reactor II (TSR-IL) ........ e enee e
Critical Experiments .....c 000 .. Ceesses s tesesrs s s s ue
Thermal~Neutron Flux Distributions ...... tesretssesseessnn
- Power Distribution and Heat Flux in TSR-II Core ..........
FlOWDistribution Studies * S & % 0 00 9 0 0 s S 8 s P S 5 8 5 8 0" A B b s a0
43
47
47
47
49
49
49
49
51
56
57
58
59
60
62
62
A
70
70
72
73
79
82
82
82
87
87
g2
10.
S 11.
Bulk Shielding Reactor IT (BSR-II) ........
Static Measurements .....
Dynamic Measurements ....
Safety Evaluation of BSR-II
Present Status
DEVELOPMENT OF RADIATION DETECTION EQUIPMENT .....
Gamma~Ray Spectroscopy ......
Monte Carlo Calculations of Response Functions of
Gamma~Ray Scintillation Detectors
Experimental Study of the Gamma-Ray Response of
Large NaI(T1l) Crystals
Intrinsic Line Width in NaI(T1) Gamma-Ray
Spectrometers
Light Output of CsI(T1) Under Excitation by Gamma Rays ..
The Model IV Gamma-Ray Spectrometer ..
Unscrambling of the Scintallation Spectra .....
Neutron Spectroscopy ...e.vs.
Use of Silicon Surface-~Barrier Counters in Fast-
Neutron Detection and Spectroscopy ..
Distribution in Energy of Alpha Particle-Triton Pairs
Resulting from Neutron Bombardment of Lithium
Fluoride ..
A Neutron Chopper Spectrometer for the Bulk
Shielding Facility .....
A Spherical Detector Shield for the TSF
& & 5 & & & & 5 e s B e @
Experimental Determination of Flux Depression and Other
Corrections for Gold Foils Exposed in Water ........
BASTIC SHIELDING STUDIES .
The Spectrum of Prompt Gamma Rays from U227 Fission ...o.....
Source Standardizstion ...
T s 80 s
Response Matrix Formulation for the Pair Spectrometer ...
Data for Low-Energy Region ......c....
Remaining Analyses ..... .
Monte Carlo Code for Deep Gamma~Ray Penetration
Calculations
20
90
93
%
95
96
96
96
108
111
117
118
121
128
128
137
142
150
151
153
153
154
155
165
166
166
vii
12.
13.
viii
A
The Single-Scattering Approximation to the Solution
of the Gamma-Ray Air-Scattering Problem ...
mating the Scattering of Gamma Rays from a
Crinder — An IBM=-704 Monte Carlo Program for Esti-
s 8 8 6 & 680 + 0
Cylindrical Medium ........ cesctiacarrsenns e
Angular Distribution of Neutrons Emerging from Planar
Surfaces of Diffusing Media .e.vivevenrences
Description of Experiment ................
Results ....... Cesesietsastearsonennaseee
Conclusions .eeeienseesencens Cerateriannase
An IBM-704 Program to Determine Angular Distributions
of Neutron Histories Generated by the 05R Code ..
Development of an IBM-704 Analytical Code for Analysis
of Axially Symmetric Reactor Shields ...vceseseseascennsnse
Calculations of Inelastic Cross Sections for High~
Energy Particles Incident on Complex Nuclei
Calculation of the Penetration of High-Energy
Particles Through Shields .veevertiecsasasanss
APPLIED SHIELDING DEVELOPMENTS ..vieivecensss
.+ 56 808 8 000 0 s
"¢ * o0
Preanalysis of Pratt & Whitney Divided Shield Experi-
ment at TSF ...0ceeeen e ceesesesreaatenensans
ILTSF Study of Secondary Gamma-Ray Production in
y238.rig Configurations ..eeevensecscnranes
. s 8 ¢ 0
ITSF Shielding Measurements for Aerojet Mobile Power
ReaCtorm-l ooooooooo o s " e w0 S 0 8 % 8 &t e 8 e
S}EE]‘—DDESIGN 2 5 8 5 BB S 0 3 2D S S 0B S eGSR e S e
Optimization of a Reactor Shield .......... .o
176
177
179
180
183
184
187
188
190
193
194
194
196
199
201
201
w-’
'
ANP PROJECT SEMIANNUAL PROGRESS REPORT
SUMMARY
Part 1. Materials Research and Engineering
1. Materials Compatibility
A comparative survey of the oxidation characteristics of numerous
experimental columbium alloys was conducted at 1000°C and an oxygen
pressure-of 5% 10”% mm Hg. The 300-min weight gains for all the alloys
were of the same order of magnitude as those for pure columbium. The
weight gain increased as the concentration of Zr, Be, Ce, and Al in the
alloy was increased. ZE¥ach of these elements forms an oxide that is
more stable than columbium oxide. The portions of the weight gain which
accrued linearly and parabolically were significantly influenced by the
alloying element. Linear reaction rates were promoted by Zr, Mo, Re,
and Ti, while Y, Ce, Al, La, and Cr promoted parabolic rates. Oxidation
studies of columbium and a few of the alloys were conducted in air at a
pressure of 5 X 10”4 mm Hg and a temperature of 1200°C for exposure
times up to 3000 min. The reaction rates were either linear or exhibited
an incubation period up to 1000 min during which the rates were not
measurable. |
Several tests were made to determine the compatibility of columbium-
zirconium alloys with UO,. Compacts of the metal in contact with U0,
powder were aged for 100 hr at 2000 and 2400°F., No reaction was noted
between the U0, and columbium alloys containing 0.5 to 5.0 wt % zirconium.
There was also no reaction with pure columbium, but an extensive reaction
occurred between a pure zirconium specimen and the UO, powder.
Additions of up to 1200 ppm of oxygen to a Cb—1% Zr alloy were
shown to have no effect on the room-temperature tensile strength or
ductility of the alloy. When the oxygen-contaminated alloy was heat
treated for 2 hr at 2912°F, it displayed unimpaired corrosion resistance
to lithium at 1500°F. When the exposure to lithium of the oxygen-
contaminated alloy was not preceded by heat treatment, the Cb—1% Zr
alloy was attacked, and an increase in tensile strength and a decrease
in elongation were noted.
The attack of oxygen-contaminated columbium by lithium was shown to
occur at a very fast rate. In tests at 1500°F, large removals of oxygen
and large penetrations of the columbium occurred within the first 2 hr.
Tests of tantalum metal indicated that attack at elevated temperatures
by lithium was greatly promoted by oxygen concentrations in the tanfalum
of as low as 300 ppm.
When specimens of Cb—1% Zr alloy 0.040 in. thick were exposed to .
NeK at 1700°F for 1000 hr, surface layers of CbC and Cb,N were formed | -
to a total thickness of 0.001 in. When these layers were removed by -
machining off 0.002 in. from the alloy, chemical analyses of the remaining -
bulk alloy showed it to be still heavily contaminated with mass-transferred
- carbon and nitrogen.
Because of interest in boiling potassium as a working fluid for
electrical generators aboard space vehicles, tests for determining the
resistance of various structural metals to corrosion by boiling potassium
are being made. Specimens of type 316 stainless steel, Haynes qlloy
No. 15, and Inconel have been tested in capsules containing boiling
potassium at temperatures around 1500°F. It has been found that the
iron~based material (type 316 stainless steel) is more resistant to
corrosion by potaséium than either the cobalt=-based Haynes alloy or the -
nickel-based Inconel. Since a type 316 stainless steel thermal-convection
loop had shown good resistance to corrosion by boiling potassium for
200 hr at a boiler temperature of 1500°F, a second loop was operated at .
1600°F for 3000 hr. Examination of the test specimens and representative |
portions of the entire loop disclosed that only minor attack and mass
transfer occurred during the 3000-hr test.
2. Aging Studies of Columbium-Base Alloys
Studies were continued on the effect of small amounts of surface
contamination on the aging behavior of Cb—1% Zr alloys. Specimens of
the alloy were vacuum annealed for 2 hr at 2912°F and then held at 1700°F
in an argon-filled columbium capsule or an evacuated quartz capsule or
were wrapped in tantalum foil and held at 1700°F in an evacuated quartz
capsule. The effects of aging in the various environments exhibited only
minor differences. Samples from three heats of the alloy which‘were
aged in evacuated quartz capsules exhibited no changes in stiength or
elongation when their surfaces were removed by machining.
Nine commercial heats of Cb—1% Zr alloys have been tested in the
current aging studies. Of these nine heats, five showed an aging response
after amnealing at 2912°F and four did not. In those heats which did
not exhibit aging, the oxygen content was high relative to other impurities
such as nitrogen and carbon. It is postulated that nitrogen and carbon
react with the zirconium in the alloy to form compounds which will
precipitate under proper conditions of time and temperature to cause
aging. It is believed that oxygen may possibly have the effect of in-
creasing the solubility of the zirconium nitrides and/or carbides in the
alloy and thus inhibit aging. Another possibility is that oxygen will
react preferentially with part of the zirconium and will precipitate in
a form which will tend to nullify the effects of the nitride and/or
carbide phases.,
Tensile tests were made of aged all-weld-metal specimens which were
welded in a recently improved inert-atmosphere chamber. They confirmed
the previous -evaluations of the aging phenomenon made on the basis of
bend tests on welded specimens. In a comparative weld testing program
with Pratt & Whitney, in which both laboratories studied the same heat
of material, it was shown that weld aging was more than just a surface
effect, since the machining off of surfaces from aged welds did not -
reduce their brittle behavior. The data also showed that weld aging
could be avoided by the use of a sultable preaging annealing procedure,
With the common test heat (PGTF), weld specimens annealed at 2200°F for
1 hr no longer became embrittled by subjecting them to an aging tempera-
ture of 1500°F for 100 hr. High-purity electron-beam-melted columbium-
zirconium alloys were shown to be considerably less susceptable to aging
than commercial alloyé. Alloys containing large amounts of oxygen were
found to be very susceptible to aging after welding.
xi
-
W5
%
-
3. Mechanical Properties Investigations
It has been shown that moderate additions of oxygen, nitrogen, and
hydrogen strengthen columbium at room temperature. Oxygen present in
solution in concentrations in excess of 3000 ppm causes serious embrittle-
ment. Nitrogen in excess of 1000 ppm reduces the room-temperature bend
and tensile ductilities of columbium to essentially =zero.
4. Alloy Preparation >
Exceptionally pure columbium-zirconium alloys were prepared in the
electron-beam furnace, They contained very low quantities (less than
50 ppm each) of oxygen, nitrogen, and carbon. It was then shown that -
the carbon content of the alloys could be controlled by means of adding -
carbon to the melts. Control of the zirconium content was not very
accurate because of its high volatility. The reduction of oxygen and
nitrogen contamination in vanadium, molybdenum, tantalum, and tungsten
by melting in the electron-beam furnace was demonstrated. Some revisions
of the furnace equipment were initiated to make it mofe suitable for
the melting of large ingots.
5. Welding and Brazing
It was demonstrated that an electron-beam welding technique adequately -
maintained the purity of Cb—1% Zr with respect to contaminants such as
oxXygen, nitrogen, carbon, and hydrogen. o
6. Beryllium Oxide Research )
Methods for precipitating beryllium from oxalate solutions were
studied further. A precipitate of beryllium oxalateébe:yllium hydroxide
glass was prepared, and when it was calcined a very high surface area
BeO was formed.
Studies of the reactions occurring during the calcination of
BeC204-3H,0 have continued because the method of conducting the calcina-
tion has been shown to have a most important bearing on the sinterability
of the BeO which is obtained. In order to determine the phase changes,
xii
samples of BeC504°3H>0 were placed in porcelain crucibles and held at
selected temperatures in stagnant air until "equilibrium" was attained.
Equilibrium conditions were said to have been attained when the weight
change of the sample over a 24~hr period was less than O;l%. Thé phases
present were then determined by x-ray analysis at room temperature and
by means of a polarizing microscope. The results so obtained were also
corroborated by high-temperature x-ray analyses. The trihydrate was
shown to decompose at temperatures as low as 50°C. The phase present
between 50‘and 225°C was shown to be the monohydrate. The monohydrate
began to decompose to BeO at 250°C.
Four experiments were in progress to prepare approximately 1 kg of
BeQ crystals. In each experiment, helium saturated at room temperature
with water vapor was passed as a covering atmosphere over a mikture of
LiF-BeF, (60-40 mole %) maintained at 800°C in a nickel reaction vessel.
Melt agitation was achieved by bubbling dry helium through the molten
mixture. When the melt composition became 65 mole % LiF because of the
precipitation of BeO, a purified mixture of LiF-BeF, (30-70 mole %) was
added to restore the original melt composition. Petrographic examination
of a small portion of BeO prepared in these experiments indicated the
formation of a desirably pure product.
A liquid-liquid extraction process for purifying beryllium was
found to give reasonably high separation factors from other metals. In
the experiments, beryllium was extracted in the form of the acetylaceto-
nate, and methods of converting this compound to pure BeO are being
investigated.
7. Engineering and Heat Transfer Studies
Fabrication of the major components of an apparatus for studying
heat transfef to flowing, boiling potassium in a heated tube was com-
pleted except for the boiler section.
Preliminary thermal conductivity data were obtained on an essentially
pure lithium sample (99.8 wt % Li) and in a lithium~silver alloy (3 wt
% I1i). These data give values for the thermal conductivity of lithium
xiii
ranging from 20 Btu/hr:-ft:°F at 740°F to a value of 41.5 Btu/hr-ft-°F
at 1780°F. Determinations made at 1520°F on the silver alloy indicated
its thermal conductivity at that temperature to be 36.5 Btu/hr-ft-°F.
8. Radiation Effects
Beryllium oxide irradiations were continued in the EIR while previ-
ously irradiated specimens were being examined. A method was developed
for detecting helium formed by neutron reactions with beryllium and .
lithium in the Be0 bodies.
An experimental assembly containing ten type 304 stainless steel .
tube~burst specimens was tested at 1300°F in air in the poolside facility
of the ORR. The data obtained in this experiment when compared with
out-of-pile data indicate that neutron bombardment does not affect the
time to rupture of this material under these conditions. Fabrication
of equipment for columbium=-alloy tube-burst tests was essentially come
pleted, and assembly of the first in-pile apparatus was begun.
Part 2. Shielding Research
- 9. Development of Reactors for Shielding Research
A series of critical experiments was performed with the spherically
shaped Tower Shielding Reactor II following final assembly and shakedown
tests at the TSF. Prior to final assembly, the internal control region
was modified to eliminate the aluminum plugs extending from the support
structure énd to make the control plates solid instead of perforated.
Experiments utilizing the pulsed-neutron technique showed that the com-
bined worth of the solid control rods from the critical position to full
insertion is -3.52 £ 0.12 dollars, that the worth of a single rod from
the critical position to full insertion is -0.62 * 0.05 dollars, that
the combined worth of the control rods from the fully withdrawn position
to the fully inserted position is -4.77 + 0.14 dollars, and that the
excess k of the reactor is 1.56% Ak/k. An excess k value determined by
adding boric acid to the moderator water until the shim-safety rods
- -
L
w5
5 . . . .\-vl_
could be completely withdrawn yielded a value of 1.48% Ak/k at 20°C. A
measurement of the temperature coefficient resulted in a value of
-1.24 X 10™% (Ak/k)/°F for a mean core temperature of 140°F, and void
coefficients were found to be =6.3 X 10=7 (Ak/k)/cm® of void outside
the control-mechanism housing and +1.06 X 107® (Ak/k)/cm?® of void. inside
the housing. The ratio of prompt-neutron generation time to the effective
delayed-neutron fraction was found to be 6.61 £ 0.16 msec, and an investi-
gation of the importance of the U235 added on the spherical cover plates
of the control-mechanism housing showed that the ratio of the percentage
change in mass to the change in reactivity is 2.5; 1t was also verified
that the reactor can be operated without either the external water
reflector or the lead-boral shield and that no dangerous reactivity
effects due to shield changes can occur with presently available shields.
A limited number of measured thermal-neutron flux distributions agreed
with corresponding calculated distributions. On the basis of this
agreement, power distributions were calculated from the calculated flux-
distribution data. The results indicated that the power generated in
the single cylindrical element at the lower end of the core is 19.2 kw
and does not change much with changes in the flux distributions, while
the power generated in the spherical fuel plates on the control-mechanism
housing varies from 113 kw for the cold, clean, critical case to a maxi-
mum of 125 kw for 5-Mw operation. The average heat flux in the core,
excluding the spherical fuel cover plates, was calculated to be 25 120
Btu/hr-ft2.
Analyses of the results of tests with the stainless-steel-clad Bulk
Shielding Reactor II at the NRTS SPERT-I Facility have been completed.
Authorization by the Commission for operation of the reactor at the
Bulk Shielding Facility has been requested. The SPERT tests were
divided into static and dynamic measurements. The static tests included
measurements of the worth of the four pairs of control plates, tempera-
ture and void coefficients, and fiux shapes. The temperature coefficient
was found to have an average value of 0.0136 dollars/°C for the range
from 15 to 85°C, and extrapolation to lower temperatures indicates that
the coefficient changes sign at about 12°C, The air-void coefficient
XV
for the core is -14 x 107% dollars/cm3 of moderator void. The dynamic
measurements were made to investigate self~limited transients and
transients that were terminated either by the period Safety system or by
the level safety system alone. The peak power observed during the self=-
limited transients was 226 Mw. Because a small permanent warping
occurred in some of the fuel plates at that power, the tests with self-
limited transients were then terminated, and the data that had already
been collected were extrapolated on the basis of the similar APPR P18/19 | *
core. In the remaining tests with transients it became apparent that a
sharp rise in peak power occurs as the reciprocal period passes about -
100 sec"l, which corresponds to a period of less than 10 msec. The -
excursions terminated by the level scram system were asymptotic for small
inverse periods up to 100 kw, which is the scram point set on the level
scram system. The period safety system is much more effective in the
range tested than the level safety system, since a factor of at least
103 separates the peak powers for a given inverse period in the two
cases. At the shortest period measured, the peak powers of self-limited
and period-scram-terminated excursions differed by a factor of about 25,
and those of the self-limited and level-scram-terminated excursions
differed by about a factor of 12. In a safety evaluation of the reactor,
1t appears that the BSR-II is safer than the aluminum-clad BSR-I in the
reactivity range up to 2.1 dollars of excess reactivity.
10. Development of Radiation Detection Equipment “»
The Monte Carlo codes for calculating the'gamma-ray response func-
tions of the scintillating materials Nal, xXylene, and Csl have been used
to (1) compare calculated values for Nal crystals with experimental