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ORNL-3391.txt
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e UC"4 Chemlstry T T
'~:=TI D-4500 (20th ed., Rev ) G T
IATIONAL I.ABORA'I‘ORY
. "operated ';:i_By' : T
UNION@_CARB!DE CORPORATION o
OM'IC"*ENERGY COMMISSION
'ln USA. Pnce' $‘ 50 Avmloble from the _'
70ff|ce of Technicul Services L
[ nor the Commrssnon, ‘hor uny person ochng on behulf of ?he Commissmn. i, .,C e v, - 1
A Mukes .any’, warranfy or: represenfahon, !xpressed ar ‘imphad with Tespec! fn the accumcy, S
x comp!ereness -or . usefu!ness of the mformofion confumed in this raport, ‘or fhot ‘the “use of
any |nformanon, oppurafus, rnehod or procass dusclosad in fhESr report may not mfrmge
. privately owned nghfs, ot - C : :
B, ‘AsSt)mes any hablhhes wflh respect to the use of or. for dumcges resulhng fram fha use of .
. any, mformahon, upparutus method or process disclosed in flus report. ) o
As used ' ‘in the .. ubov;e, person uchng on behulf of the Commlssmn mciudes any emp!oyee”
'controctor of 1be Commnssmn, or omp!oyee of. such contructor, to fhe _extent fhaf such employee F
“or confroctor af the Commnssron, or amployee of : such confructor prepares,_dussemmo&es, or
provldes access to, ‘any. m!ormchnn ',pursuanf fo h|s amploymerlt or contruct wnh fhe Commrssson, 7
oF h1s employment wnh such confractor. : e :
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ORNL-3391
Contract No. W-7405-eng-26
CHEMISTRY DIVISION
MIXTURES OF METALS WITH MOLTEN SALTS
M. A. Bredig
DATE ISSUED
BUG 15 1363
OAK RIDGE NATIONAI, LABORATORY
Oak Ridge, Tennessee
operated by
UNION CARBIDE CORPORATION
for the
U.S. ATOMIC ENERGY COMMISSION
.
y s
l“ “)
v
¥
® )
iii
CONTENTS
Abstractl‘.l...I.........OQ-.....I'C....l‘......l..C.'I.
IntroduCtion......‘O.....I.......I..l....'..."C'.'.-l.....O‘.I...
"Metallic" Metal SolutionS.eec... T eesetesessessetsnessetseebense e
A]kali‘Metal_Alkali-Halide SystemS. ® 5 4 0 00BN LR ORI COIBETEONEPIETSIO RS
Phase Diagrams..........flfl.l
Physical Properties.....
S 9 8 48 48 %9 S e OS2
LI I I B BN TN B B B K N RE BN BN BN
Alkaline-Farth-Metal—Halide Systems.eceeceiecsnccsverercncnee
Phase Diagrams...‘...l....-..I..I...........'I..l...‘.l.
EleCtriCall Conductalnce....‘......‘.l...l.........l..l..l
Rare-Farth-Metal—-Trihalide Systems...
Hlase Diagrams....-.............'I..................
Electrical Conductivityeeseesccoacsnss
o 6 8 08 s e 80P
llNOnmetallic“ Metaal SolutionSO..iI.......l‘..CG.“.O'G...'I....-..
TranSition Metals..'......l.....ll....I.l‘..l..l..ll...ll'...
Posttransition MetalSeeeecesosesesesosasocccscsossssacossncacsssssae
SUNMAryYeeoesse
® o 0% 60 P e &t e e Pe e R
ReferenCGS.....‘...-........‘..............
& " @ o8 s et S e e b
Page
NN G
oo oWWw M~ e
30
32
37
41
43
bds
51
52
"
) T
MIXTURES OF METALS WITH MOLTEN SALTS
M. A. Bredig
ABSTRACT
A review is presented of various types of solutions of
metals in molten salts, especially in their own molten ha-
lides. With relatively little reference to the older liter-
ature, the progress made in the last 20 years is discussed.
Roughly, the solutions are classified into two groups: The
metal may retain, to some degree, its metallic properties in
the solution, or it may lose them through strong interaction
with the salt solvent. The alkali-metal systems are typical
examples of the former type, while solutions of cadmium or
bismuth represent the second. Equilibrium phase diagram
data are presented in detail for many metal-salt systems.
These include critical solution temperatures, that is, tem-
peratures above which metal and salt are miscible in all
proportions. Electrical conductivity is singled out as a
most significant physical property from which conclusions on
the state of the electron in the solution may be drawn. In
the electronically conducting solutions, notably of the al-
kali metals, the electrons may be thought to resemble F
centers in color-center colored crystals. In solutions where
electronic conductance is absent, monomeric, dimeric, and
even more highly polymerized species of the solute metal in a
low valence state must be assumed to occur.
INTRODUCTION
The history of the subject of interactions between metals and their
salts in the molten state, though not well known to most chemists, is at
least 150 years old.* It includes observations made by Davy in 1807 on
the production of deeply colored melts and on difficulties in recovering
metal at the cathode upon electrdlysis of molten alkali-metal hydroxides.
Similar phenomena were encountered by chemists who, either in small-scale
laboratory research or in larger-scalé industrial production, have been
or are concerned with the recovery of certain metals by molten~salt elec-
trolysis.?
Colored metal "fogs" were recognized by various investigators?
as one important cause of low current yield in the electrolysis of molten
salts. Various theories ranging from colloidal suspensions to "subhalides"
1
were propoéed to explain the observations. One also finds in the liter- kfi;
ature the statement by Nernst:4 "For not a single metal do we know a
nonmetallic solvent in which the metal would dissolve without chemical
interaction and from which the pure metal could be recovered simply by
recrystallization ... ." We know today that many such molten-salt sol-
vents do exist. A point of view which appears to be exactly opposite
that Of Nernst, toward which one group of authors”~7 seems to be inclined,
stresses the notion that metal atoms may indeed be dissolved as such in
molten salts, especially when the interaction with the molten solvent is
not a strong one. Neither view, if taken in the extreme, appears to be
‘:T):
consistent with experimental observation. _
The present discussion may profitably be restricted to cases in
which a metal dissolves in one of its own molten halides. Salts contain-
ing anions such as nitrates, sulfates, or phosphates are likely to de-
compose in reactions with the metsl. Little of a precise nature is as
yet known about solutions of one metal in the molten salt of another,
but a few specific cases will be briefly mentioned. Facts will be
presented which demonstrate that the variety of true solutions of metals
in fused salts is considerable. This includes, at one extreme, dissolu-
tion with relatively little solvent interaction, which might be described
by the concept of electrons substituted for anions in cavities, or that
of solvated metallic electrons. At the other extreme, dissolution with
chemical reaction between solvent and solute occurs, as in the formation =
of "subhalides,” where unusually low ionic valence states of the metallic |
element are formed. Contrary to the older literature® as well as to more .
recent statements,® no evidence whatsoever seems to exist for the occur-
rence of the colloidal state of metals in fused salts (with the exception
of highly viscous systems such as silicates).
It is convenient to divide solutions of metals in their molten ha-
lides into two main categories: |
1. The metal imparts partially metallic character to its solution
in the salt. The properties of the solution reflect the presence of
mobile electrons. These are the true metal solutions. They are of par;
ticular interest because they represent a novel state of metallic matter. ‘ 0
o}
w) b
i»
They are somewhat similar to solutions of metals in liquid ammonia and
similar solvents, but are distinguished from these largely by the ionic
nature of the solvent (the salt), which, it is to be especially noted,
usually contains one of the constituents of the metal which it dissolves,
namely the cation. Semiconducting solutions‘(i.e., those having positive
temperature coefficients of the electronic part of the conductance) are
included and may, in fact, represent the majority of examples in this
class.
2. Strong interaction (i.e., chemical reaction, oxidation-reduction)
occurs between metal and salt. The metal assumes a valence higher than
zero but lower than normal. This class might be designated "subhalide"
solutions. One might distinguish two subgroups, depending on the nature
of the second, that is, the metal-rich phase (solid or liquid) that, at
saturation, is in equilibrium with the molten salt-rich phase:
(a) The reaction goes so far as to lead to the crystallization of a
solid "subhalide." ‘
(b) The metallic element itself (with a small amount of salt dissolved)
forms the second phase. In this group the lower valence state of
the metal is stable only in the molten solution.
The division between 1 and 2 is not clear cut, and both mechanisms
of dissolution may describe a single system. The distinction is between
relatively mobile electrons and electrons which attach themselves to, and
become part of, ions to produce a lower valence state. There are likely
to be intermediate cases not clearly defined, and the attachment of elec-
trons (or "subhalide" formation) may or may not be a matter of degree
only, rather than a matter of a statistical equilibrium between two
distinetly different states of the electron, attached and unattached.
Also, this may vary with temperature and composition. The variety in the
nature of metal solutions will be illustrated in the following by a
systematic consideration of a number of examples. As we are dealing with
mixtures of metals with salts in the liquid state, we shall also have
occasion to consider metal-rich phases and the solubility of salts in
liquid metals, which in many cases is greater than that of the metal in
the molten salt. The discussion will be based largely on measurements of
the phase behavior and the electrical behavior of these systems.
"METALIIC" METAL SOLUTIONS
The metal-~metal halide systems which might be termed "metallic"
metal solutions are mainly those of the metals of the first two main
groups of the periodic system and of some of the rare-earth metals.
Farlier literature, that of the last century and the beginning of the
present one, has been reviewed by Cu.bicciotti,1 and a rather complete
review has been published by Ukshe and Bukun.? Many of the earlier re-
sults must be considered as of rather limited value, except for the fact
that they indicated the existence of stable mixtures of metals with
salts, both solid and molten. With a few exceptions, we shall not deal
in any detail with these older data, many of which were relatively in-
accurate, or were given erroneous interpretations. We shall confine our-
selves to the more recent work, which is beginning to lead to a far more
satisfactory explanation of these solutions than was available 20 years
ago.
Alkali-Metal—Alkali-Halide Systems
Phase Diagrams
A study of alkaline-earth-metal—alkaline-earth-halide systems under-
taken under the auspices of the Atomic Fnergy Research Program in the
United States during World War II (the "Manhattan Project')® and the
subsequent investigations of the alkali-metal—alkali~hslide systems begun
in the early 1950's at the Oak Ridge National ILaboratory seem to have
initiated a new period of considerable interest in metal-salt solutions.
Except for rather demanding experimental conditions, the situation was
believedll to be particularly simple with the elements of the first main
group of the periodic system, where complications related to formation
of a lower valence state of the metal were not anticipated. Indeed, the
phase diagrams, in which the alkali metal is one component and one of
its halides the other, are relatively simple (Figs. 1-6). The prinéipal
data of these diagrams are given in Table 1. The temperature range of
C
UNCLASSIFIED
ORNL-LR-DWG, 21894 A
UNCLASSIFIED 69 OLE FRACTION MX
|
1200 CRNL-LR-DWG. 38872 1200 |8 7 6 5 4 3 2 .1 1200
| i I [ i [ | | | © COOLING CURVES, THIS WORK
X EQUILIBRATION, MAB JWIWTS
1480° HIGH TEMPERATURE RANGE & EQUILIBRATION, HRE, MB
OF 1100 1080° —1100
- lggfii-lfa'-%&%- 214618 SODIUM METAL-SODIUM HALIDE
aAQ4° 0,0, . COOLING CURVES SYSTEMS
900 EQUILIBRATION AND SAMPLING _| 14150 — — 1000 TWO LIQUIDS —11000
G °C
NaCl - Na
900 900
ool | — 800 800
!
I
o0 { x 7 SOLID SALT + LIQUID METAL
,l NaCl- Na 00 700
'l CsF-Cs
1050 [—/ — 600 600
!
!
1" 1026° 1033°
10001 | — 1000 |- —1000
J__ OC x X DC
TWO LIQUIDS [/ Two Liauibs
900} 4 —{900
* NaBr - Na { \r
950~ x — 800 Nal - Na 800
N 740° \
¥ &
700+ {700
, | Ll g SOLID SALT + LIQUID METAL { Lx 656° |
10 20 30 40 50 60 70 80 90 l S0LID ¢ SALT+ LIQUID METAL i
K 900 L L1 b 1 1 1 | sool L1 1 1 11 i Tty Y eoo
mole % 00 20 30 40 50 60 70 B8O 909 4 23456.78.9 1.2.3 45 e 7 s 9
MOLE % SODIUM METAL MOLE FRAGTION OF METAL—> MOLE FRACTION OF METAL —>
Fig. 1. Potassium Metal-Potassium
Halide Systems [J. W. Johnson and M. Fig. 2. Sodium Metal-Sodium Halide Systems, Fig. 3. Sodium Metal—~Sodium Halide Systems [M.
A. Bredig, J. Pbys. Chem. 62, 606 (1958) High-Temperature Range [adapted from M. A. A. Bredig and H. R. Bronstein, . Phys. Chem. 64,
(reprinted by permission of the copyright Bredig and H. R. Bronstein, ]. Phys. Chem. 65 {1960) (reprinted by permission of the copyright
owner, the American Chemical Society)l. 64, 64 (1960} ]. owner, the American Chemical Society)].
UNCLASSIFIED
ORNL-LR-DWG, 310678
I ! I
1300 f— —
LiF - Li
12C0
2
HOO
1000 |
E
c |
900 {i— : \,
’ \
800i— -
RbF - Rb =
700 _
CsF - Cs
l I |
8005 25 50 75 100
MOLE % METAL
Fig. 4. Alkali Metal-Alkali Metal
Fluoride Systems [A. S. Dworkin, H
R. Bronstein, and M. A. Bredig, J.
Phys. Chem. 66, 572 (1962) (reprinted
by permission of the copyright owner,
the American Chemical Society)].
UNCLASS FIED
ORNL-LR-DWG. 37011
T 1 T
700
€50
600
°C
550
500
CESIUM METAL - HALIDE SYSTEMS
450 ' ' L
0 25 50 75 100
MOLE % METAL
Fig. 5. Cesium Metal-Cesium
Halide Systems [adopted from M. A.
Bredig, H. R. Bronstein, and W. T.
Smith, Jr., J. Am. Chem. Soc. 77,
1454 (1955)].
UNCLASSIFIED
ORNL-LR-DWG, 32909A
sool o] | | ]
-X-.
i\
N\
/ RbF- Rb ~
0 T N
a
773 \\
750 — —1
706°
700 }— E‘ -Rb —
°C X 696°
—.
\\'\x Rb8Sr-Rb \1
——
650’( T —]
-—x—-x
,\.,,’N /—;bl Rb \
. /x‘
X SIS'
600 — —
550 I | |
25 50 75
MOLE % Rb METAL
Fig. 6. Rubidium Metal—Rubidium Halide
Systems [M. A. Bredig and J. W. Johnson,
J. Pbys. Chem. 64, 1900 (1960) (reprinted
by permission of the copyright owner, the
American Chemical Society)].
| )
Al )
Table 1. Principal Data for Alkali-Metal—-Alkali-Haelide Phase Diagrams
Monotectic
Salt- Consolute
Metal Salt Tesp Phase Comp. (mole % M) Eutectic Metal
System mp ey Tem Com Comp™ mp
MX-M (°x) Salt-Rich Metal- ° § 1 i y (mole % MX) (°k)
(MX) Rich X (mo e M
Solid ILiquid ILiquid
LiF 1121 1120 1b 3 1603 40 452
Licl 883 ggob 0.5b 452
LiBr 823 822b 452
LiT 742 74P 1b 452
NaF 1268 1263 3b 83 1453 28 10™9 370
NaCl 1073 1068 0.15 2.1 97.7 1353 50 370
NaBr 1020 1013 0.15 2.9 96 .6 1299 52 370
Nal 933 930 1.6 98.6 1306 59 370
KF 1131 1122 %49 51L.7 1177 20 3 x 104 337
KC1 1043 1024 0.04¢ 10.5 75,0 1063 39 109 337
KBr 1007 o981 0.03¢ 19.0 69.2 1001 4ty 10™° 337
KI 954, 931 13.5 82.5 990 50 10™° 337
ROF 1068 1046 9b 40b 1063 21 312
RbCl 995 969 18 57 979 37 312
RbBr 965 a a a d 910b,e 44b ye 312
RbI 920 888 22 73 907 51 312
CsF 976 d d d a a d 103 302
CsCl 918 a d a d el a 108 302
CsBr 909 d,a d,a d,a d,a d,a d,a 10™7 302
CsI 899 a d d d a a 107 302
b
cEstimated.
By extrapolation from ref 13.
e
SEstimate by extrapolation.
0 miscibility gap.
Unstable.
special interest is that near the melting points of the salts and above.
The melting points of the alkali metals are very much lower than those
of their salts and are not far above room temperature. The solubility
of the salts in the liquid metals, which is considersble in the higher
temperature range, decreases rapidly with decreasing temperature, so
that the composition of the eutectic liquids in these systems is that of
almost pure alkali metal. The mole fraction of the salt in these eutec-
tics is, with few exceptions, less than 1077, as estimated by extrapole~
fion of the liquidus curves. Although a eutectic of this nature has
sometimes been known under the term "monotectic," this usage will not be
followed here. We shall use this term? to designate the equilibrium
between two liquids and one solid of a composition not intermediate be-
tween those of the two liquids. Thus, in most alkali-metal—alkali-halide
systems the melting point of the salt is lowered by the addition of metal
until the monotectic temperature and composition are reached. Above the
"monotectic horizontal" we £ind the region of coexistence of one solid
and one liquid phase, and the region of the coexistence of two liquids,
one richer in salt, the other richer in metal. In the alkall-metal sys-
tems the compositions of the two liquid phases approach each other
monotonically with increasing temperature until, at the critical solution
or consolute temperature, they equal each other. At and above this tem-
perature, only one liquid phase exists under equilibrium conditions.
Below the monotectic temperature, solid sslt, containing in solid solu-
tion very small amounts of metal (which decrease rapidly with decreasing
temperature),’? is in equilibrium with a solution of the salt in liquid
metal.
The general déscription of the phase diagram given here fits the
1ithium,*% sodium,'+1% and potassium'® metal systems with each of their
halides, all of which, with the exception of the chloride, bromide, and
iodide systems of lithium, are known in detail. Among these three alkali
metals the potassium systems (Fig. 1) exhibit the highest degree of misci-
bility of the salt with the metal in the liquid state. The sodium sys- -
tems (Figs. 2 and 3) are intermediate, and lithium metal (Fig. 4) shows
the least tendency of all alkali-metal systems to mix with its halides
*
w?
'y
in the liquid phase. The critical solution temperature in these systems
represents a qualitative measure of the relative miscibility and of the
relative deviations from "ideal" solution behavior. This consolute tem-
perature is 1330°C in the lithium fluoride system, ranges from 1028 to
1180°C in the sodium systems, and ranges from 717 to 904°C in the potas-
sium systems (Teble 1). The temperature range in which two liquids
coexist is about 530°C in the lithium fluoride system, about 200 to
400°C for sodium systems, and only 20 to 60°C for the potassium systems.
No precise data appear as yet to be available for ternary alkali-metal
systems embodying two or more cations with one anion (besides the elec-
tron), or several anions with one cation.
It is evident that the cesium—cesium-halide systems!? are qualita-
tively different from the majority of the alkali-metal—alkali-halide sys-
tems, in that the liquids are miscible in all proportions (i.e., the
consolute temperature lies below the liquidus line) (Fig. 5). The liqui-
dus curve, depicting the temperatures for the solidification of the ce-
sium halide from the liquid mixture, descends without discontinuity
(except that there ought to be a slight kink at the transformation tem-
perature of CsCl) from the melting point of the pure salt to the eutectic
point, which is almost identical in melting temperature (30°C) and compo-
sition with the pure metal.” The four rubidium phase diasgrams!® show, as
might be expected, a behavior intermediate between the potassium and the
cesium systems (Fig. 6). The temperature range of only partial miscibil-
ity is less than 20°C in the fluoride, chloride, and iodide systems, and
the miscibility gap is absent in the bromide system. It is interesting
to note (Fig. 7) that the trend, with increasing atomic number, size, or
polarizability of the halide ion, toward greater miscibility as expressed
by the value of the critical solution temperature [T, = 1180, 1080, and
1026°C for Na(F, Cl, Br); 904, 790, and 728°C for K(F, Cl, Br); and 790,
706, and < 655°C for Rb(F, Cl, Br) respectively] is, in the iodide systems
¥Delimarskii and Markov (ref 18), in Table 29, page 211, "Solubility
of Metals in Fused Salts," misstate the case of the cesium systems, by
erroneously taking the metal concentration of the solution in equilibrium
with solid salt for a metal concentration of a salt-rich phase in equilib-
rium with liquid cesium metal. Many other metal solubilities in this
table are much outdated and quite in error.
b 4 e b
10
Fig. 7. Critical Solution Temperature in Alkali
Metal—Alkali Metal Halide Systems vs Molar Refrac-
tion of the Gaseous Halide lon.
Tes
cs
UNCLASSIFIED
ORNL-LR-DWG. 67077
1200 ¥ I T l T l Y
-
1100
|
z
o
Ci
1000} Br
900
-
8ok K
Ci
T700—
Br
600
2
- 3 -1
Rx (cm3 mole™)
UNCLASSIFIED
ORNL-LR-DWG, 70124
5000 I S I | [ I I
4000 |
~ 3000 |- —
2
5
E &
: KB,r’/
L~ /
/
//' Csl
/
/
7/
//
1000 {- . —
4
| 2
| | l | | | | | |
01 02 03 0.4 05
2
*u
0.6
0.7 08 09 ({0
Fig. 8. Excess Free Energy of Mixing as Function
of Volume Fraction of Metal.
O
i
i
i
%
i
i
i
!
i
i
|
"
oy
“_gfl,
11
of these three alkali metals, either reversed [Na(I):1033°] or consider-
ably diminished [K(I):708° and Rb(I):634°], with data lacking for the
lithium systems and for Cs-CsBr. Although it seems reasonable that the
solution behavior and T, might be related to the size and polarizability
of the anions, no simple quantitative relationship to these anion proper-
ties has been deduced.