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ORNL-4473.txt
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COCUMENT CONFIRMED A3
THIS DO L ASSIFIED
DW\S!/G)&OF CLASSIFICATION
~— N
DATE | 2/(C |2 e en
CRINL-4473
UC-10 — Chemical Sepa ations Processes
for Pistonium ani Uranium
MASTER
e~ . e~
ENCAPSULATION OF NOSBLE FISSTON PRODUCT
GASES IN SOLID MEDIA PRIOR TO
TRANSPORTATION AND STORAGE
W. E. Clark
R. ¢. Blanco
OAK RIDGE NATIONAL LABORATORY
operated by
UNION CARBIDE CORPORATION
for the
V.S, ATOMIC EMERGY COMMISSION
B k] L S S S et < e e g T
T T e ety e o
ot s it et dbiiliokine iy 3 watadh.
BLANK PAGE
1
r
.
-
E
E
1
;
3
E
Printed ir. the United Stotes of America. Available from Llsaringhouse for Tederal
Scientific and Technical information, Nationa! Bureau =f Stendards,
U.S. Departaent of Commerce, !pringfield, Virqinia 22151
Price: Printed Copy $3.00; Micr-Z'che $0.65
b
-
LEGAL MOTICE --
This recort was prepared 03 an occount c{Govounnni sponsoraéd work. Neither the United Stotes,
nor the Commission nor eny persoy acting an behaif of ths Commirsion:
A. Mokes cny waronty or regresentation, ~xpressed x implied. with respest o vhe accurocy,
completennss, o usefviness of the information contained in “his report, or 1nat the use of
ony infonation, opporatus, muthyd, or precess disclosed in this repert moy not infrings
privatsly cwned ~lgm's; or ,
B. Assvenes eny linbilitie . with riuspact to the use of, or for domuages re.uiting from the uso of
eny informotion, opporotus, swthod, or process disclozed in this report.
As usad in the cbcvs, "persom ccting on behalf of the Coamission'’ inclwi:s any employes or
contractor of tive Coam ission, or wmployee =f such controctor, tc the extent thet such emplon.
ot comiractor of the Commission, or employes of such confractor preparus, disseminates, of
provides access to. cay aformotion pursvont to his swploymer? or contract with the Commission,
i b s smployment with tech zontractor.
- ey mee et o
Rdan B Y e TR T TY O TR TR
ORNL- 4473
Contract No. W-7405-eng-26
CHEMICAL TECHFNOLOGY DIVISION
Chemica! Development Section B
ENCAPSULATION OF NOBLE FISSION PRODUCT GASES IN SOLID MEDIA
PRIOR TO TRANSPORTATION AND STORAGE
W. E. Clark
R. E. Blanco
FEBRUARY 1970
OAK RIDGE NATIONAL LABORATCORY
Oak Ridge, Tennessee
operated by
UNION CARBIDE CORPORATION
for the |
U. 5. ATOMIC ENERGY COMMISSION
T
PP PR~ S —
Abstract
1.
2.
. Alternative Methods for Secondary Containment
. Discussion, Conclusicns, and Recommendations
. Acknowledgment
LR N ]
i
CONTENTS
L ] L ] * ® a & @& » # P o &8 &5 a & & S & & P s © & 8 & & 5 & 5 & 85 @9 & B & & 2 & o S & a & »
Inrtroduction
......................................
Assumptions for Survey and Safety Criteria
..................
Estimated Volumes of Fission Product Gases
...............
................
...................................
References
.......................................
s i s ok
e mm il i i s s £© 4 dad o
ENCAPSULATION OF NCELE FISSION PRODUCT GASES IN SOLID MEDIA
PRIOR TO TRANSPORTATION AND STORAGE
W. E. Ciarx R. E. Blanco
ABRSTRACT
The encapsviation of fission product gases in various solid media
is being considered ot ORNL as a gassible method for immobilizing
these goses during interim storug:2, transportation, and ultimate storoge.
This type of in-mobilization would decrease the fossibiiity of the un-
controlled release of such materials. In the study reported here, three
media — glass, plastics, and metals — were investigated for use in en-
caosulation. The combination of known techniques and extrapolated
te.+ results showed that gas loadings of up to 50% of those currently
obtained in cylinder storoge are obtainable by using either pressurized
steel bulbs or molecular sieves in a matrix of epoxy resin. Loadings of
up to at least 7.5% should be obtainable by direct dispersion of the
gases in glass. Other possible encapsulation methods were also con-
sidered, and the odvantages and limitations of each are discussed.
The volumes of fission product gases produced in reccicrs fuslea
with 27%y (LVFBR), 233G (M2 BR), and 235U (PWR-1) wer: estimated.
It was assumed that tritium and ivdine will be separated from the noble
gases and will be converted to stable solid compounds for permanent
storage. The combined volumes of krypton and xenon are considered
to be 25.0, 27.6, and 30.9 liters (STP) per 1000 Mwd for the LMFBR,
MSBR, and PWR-1, respectively. The volumes of xenon and krypton
generated daily in a 5-metric-ton-per—doy reprocessing plant for
LMFBR fue! represent about 81% of the capacity of a standard gas
cylinder. If the relatively short-lived xenon were separated from
krypton, the daily volume of krypton would occupy less than one-tenth
the volume of c standard gas cylinder.
Bosic techrology is already available for encepsulating radio-
active gas in solid matrices to yield a final product containing 25 to
50%, by volume, of the gaseous component. Engineering and economic
evaluations are needed to determine whether the added scfety factor
obtained by immobilizing suc™ a gas wamrants the additional expense.
T
B AN SY. Spen Iy W e - eyl b e, i gl
1. INTRODUCTION
The growth of the nuclear power industry has resulted in an increasing awareness
of the possible cumulative effects on the environment of the release of even very low
levels of long-lived radicisotopes. Whereas high-level radioactive wastes have always
been carefully stored under surveillance, it has been custorary tc either discharge
low-level streams directly to the environment or to give them the minimum treatment
necessary o decresse the oclivity below specified levels. With an increasing number
of nuclear power plants and the resultir.g fue! reprocessing facilities, more efficient
reroval of redioactive components from off-gas streams will be necessary to meet
Federal and USAEC regulations cnd to prevent a buildup of the long-lived radionuclides
in the environment.
Necrmally, industrial gases are stored and trarsported in steel cylinders under
pressures up to about 2600 psig at 70°F. The shipment and the handling of such
cylinders require precautions because of the potential for rupture and sudden release
of pressure. Storage and transporiation of highly radioactive gases in cylinders require
secondary containment that is rugged enough to prevent the escape of these gases
during the following sequentiai t&sts:‘
(1) a -ft fall onto an unyielding surface,
(2) c puncture test consisting of a 40-in. fall onto the end of an unyielding
vertical steel bar,
(3) exposure for 30 min to a temperature of 1375°F, ond
(4) immersion in 3 ft or more of water for ot least 24 nr.
The purpose of our studies was to investigate the rechnical feasibility of either
solidifying the fission product gases or of dispersing them in stable solid edia as a
means of minimizing the hazards in case of an accident and/or reducing the size,
complexity, and cost of the secondary shipping container. Another advantage of
solidification or dispersion would be increased safety against acciderital release
during interim and final storoge. This report summarizes the results of our scoping
porrn b PR ESIAAS DA SIS & DN B i A i, S Wl ARSI Mol it it ot
R R e
[E!:},u;?:,“..;. Tt . LRI Sy
tests, compares the various proposed methods for secondarv containment, and contains
estimotes of the amounts of radioactive gases expected to be generoted by the re-
processing of reactor fuels.
2. ASSUMPTIONS FOR SURVEY AND SAFETY CRITERIA
The long-lived radioactive isctopes found in gaseous waste streams from reactors
]29| I . | 1n7 \ 3: I 4
e ]
and nuclear fuel r;; cessing plants — AUy = 1.&x W yearsj, H ‘il/Z -
12.26 yearsy, and — Kr (r]/2 10.76 years) ~ are of primary interest. Since sepcration
of stable and radioactive isotcpes may not be economically atractive with present
technology, the statle isotopes must be included in the volumes of gases to be treated
and stored. All fission product isotopes of xenon are relatively short-lived (ti/2 £
12 days). Xenon can, therefore, be safely released after a holdup pe-iod of a few
months (Fig. 1). In order to obtain minimum storage volumes, iodine ana tritium must
be separated from the nsble gases and converted to stable solid compounds for storage.
Xenc:h shouic be separoted from krypton?-4 and then eventually be released to the
atmospherz after decay to an acceptably low level. This lecves only krypton to be
stored as a gas for long periods. Our scoping studies were, therefore, primarily de-
signed to test *he feasibility of encapsulating the noble gases, specifically krypton.
Kryptcn is now separated from xenon and other off-gases at the Idaho Nuclear
. 4
Corporation Plant, where it :s stored in conventional gas cylinders at pressures up
to 2000 psig at 70°F (21. 1°C) The major fraction of the stored gas consists of stable
isotopes. After a 1-day decay period, essentially all of the remaining activity is
85
from K.
We have assumed (1) that the separation of stable and radicactive isotopes of
the same element will not be economically attractive in the near future and (2) that
rKr constitutes 7.76% of the total amount of krypton (LMFBR core). For purposes
of compariscn, we have defined a "standard gas cylinder"* (ICC-3A2000) os a
*ICC reguiations do not specify cylinder volumes. These vary appreciably even fer
the same general class of‘lcylilnderu In this report, we have assumed a cylinder having
a nominai iength of 51 in. (exclusive of valve and valve shield) and a nominai OD
of 9-1/8 in. Thls cylincer corresponds in size to thot of a cylinder somehmes. called
a "K" cylmder -
ey s ] B e st B B M A
[pRr g P
TR
T T T T T W W S——— o ———— e . | e T www TN v wy oy e we s =y ww
g i Bk
ORNL DYWG._ 49-10606
]
1D
40°
fil“l
—
T
=3
10~
/' KRYTON
’.
H
?(r THIH[
{0
r ITTHH!
ACTIVITY 'curies)
[ IHIIHI
n
TT_!TTTWEI?'_I_T—I FT.IH‘
S
o~
I
]
— XENON
<
|
|
100
DAYS AFTER SHUTDOWN
200
Fig. !. Decay of Xe and Kv After Shutdown (LMFBR Core).
:
_',____,__‘,M,_,‘,,,,u__“‘,‘
o TRl
cylinder having an absolute volume of 40 liters at 70°F (21.1°C). At the ratzd pres-
sure of 2000 psig, this cylinder will contain 5089 liters (179.7 ft3) or 227 g-moles of
gas at STP. This approximates current storage conditions at the Idaho plonf.s The
internal heat generated by 85Kr on removal from the reacztor will be 2150.2 Btu,/hr'ffs;*
ond the total absorbable radiation energy during complete decay will amount to 4.35
X 10]8 ergs. Of the radiation energy, all excepi 3.41% i. attributable io the 0.67-Mev
beta emission.7 The small gamma component has an energy of 0.52 Mev. More than
993 of the radiation wiil, therefore, he obsorbed inside the container.
3. ESTIMATED VOLUMES OF FISSION PRODUCT GASES
Estimates ar2 made for gaseous wastes produced by the reprocessing of fuels from
three tyoes of reactors: the liquid metal-cooled fast breeder reactor (LMFBR), the
molten salt breecer reactor (MSBR), and the pressurized water reactor (PWR=-1). These
estimates are based upon recent computer calculations and are subject to change os
more exact information becomes avaiiable. In the cases of the LMFBR and the MSBR,
minimum amounts of jaseous impurities derived from the fuel are alsc estimated. How-
ever, these estimatec inpurities may be negligible as compared with the impurities
that will be nresent as a resu!t of in-leakoge.
3.1 Cose 1: The Liquid Metal-Cocled Fas* Breeder Reactor (LMFBR)
The amcunts of xenon, krypton, and icdine expected ro be present during the
reprocessing of an LMFBR core after cooling times of O to 30 days (Fig. 2) were cal-
culated using the RIBDOR code, based on the operation of the Atomics Internatiznol
reference LMF3R at an average specific power of 150 Mw(thermai)/metric ton for
540 dc:ys.8 The amount of tritium produced was calculafed from the fission yields
.
9
recommended by Dudey. The largest uncertainty among the individual constituents
is in the value for tritium, which does not include any allowance for (n, p) reactions
*Provision must, therefore, be made for heat dissipation.
**Tritium is generated by the thermal and tast fission of 239Pu (yield about 0.00024%)
and 235y (yield about 0.00012%).
L e e e Eaam x
ORNL DWG. 09-10610
95 - —
XENON
90 J
W
q 44—
O
Lt
O : KRYPTON
o
? IODINE
=
<
[+ 4
O
—
X
9 10 -—
0.0030 - 1
TRITIUM
0.0075 -
0] 10 20 30
DAYS AFTER REACTOR SHUTDOWN
Fig. 2. Change in Amounts of Fission Product Gases After Reactor Shutdown.
LMFBR core and blankets, 33,000 Mwd in 540 days.
T TR e
b g
in the clodding and, in this respeci, reprasents a minimum value. However, the
contribution of tritium to the total amcunt of gases is negligible either with or with-
out the product of the (n, p) reactions.
The amounts of ‘vater, carbon dios:ide, carbon, hydrocarbons, and nitrogen (see
Table 1) estimated to be present during processing are based on the snecifications
1
suggested by Olsen for impurities in the fuel. 0 It is assumed that the hydrocarbon
L —® e s e e e !
|
f“rrr "LGf would give 1S MGX i i g®m
I 3
AN WU iu Jyivye [}
sl
fraction is in the form of methaone (i e, the
volume on oxidation) and that this is converted entirely to CO;: and HZO' It is
assumed that all the carbon is converted to C02.
The volumes of xenon and krypton estimated to be generated per 10CO0 Mwd are
22.4 liters and 2.59 liters respectively; the estimated quantities of iodine and tritium
P T T S T U
are 5.72 x 10-2 g-moles and 1.08 x 10'-3 g-moles, respectively. If both xenon and
krypton were stored or encapsulated, the output of a 5-metric-ton-per—day plant
would represent about 81% of the volume of a standard gas cylinder (see Sect. 2) at
2000 psig and 70°C. If the xenon were separated from krypton and were released to
the atmosphere after holdup and only the krypton were stored, only about 9% of a
standard gas cvlinder would be required per day.
3.2 Case 2: The Molten Salt Breeder Reactor (MSBR})
The molten salt reactor considered here is a single-fluid breeder containing
1461 ft3 of fuel salt of the nominal composition LiF-Ber-ThF4-233LF4 (7V.7-16~12-
0.3 mole %)'.] ]The assumed power level is 2250 Mw(thermal), and the volume of
volatile preducts is caiculated both for one day's operation at the planned power
level of 2250 Mw and for 1000 Mwd (Tab!e 2).'2
Noble goses anda tritium* are continuously removed from tha rezctor by a helium
purge. Llarge quantities of other fission products (tellurium, noble metals, etc.) are
-
*Triticm isgprofiuced by the 7Li(g_, (o} 2)3H reaction and in smaller quantities by the
Li(7, @)“H reaction. -
Table 1. Amounts of Gases and Potentially Volatile Materials Estimated to be Present During the
Processing of LMFRR? Core
Daily Quontity Quantity par
From 5-Metric-Ton Metric Ton Quantity per
Constituent Assumed Form (U+ Pu)/day P'=nt (U + Pu) 1000 Mwd
Fission Product Goses
ot 30 Days Cooiing
Tritium, g-moles SHHO 0.028 0.179 0.00105
Krypton, lite: (STP) Kr 85.4 427.1 2,59
lodine, g~moles > 1.89 9.43 0.0572
" Xenon, liters (STP) Xe 739.2 3496.1 22.40
Helium (bonding),? liters (STP) He 86.0 429.8 2.62
Estimated Impurifies,c liters (STP)
Water (50 ppm) H,O 70.7 353.3 2.4
Carbon (100 ppm) C52 212.0 1060.0 6.42
Hydrocarbons (50 ppm) CH, = COy + 2H0O 238.5 1192.5 7.23
Nitrogen (50 ppm) Ny 45.4 227.1 1.38
“Atomics International Reference Oxide LMEBR. Burnup: core - 80,000 Mwd; axial blanket - 2500 Mwd; radial
blanket (undifferentiated) - 8100 Mwd. Fuel weight (in metric tons): core - 12.027; axial blanket - 7.318; radial
blonket (undifferentiated) - 26.564.
b!=or core and axial blanket, the volume of helium is estimaied to be equal to the volume of the oxide fuel; for the
radial blanket, it is estimated to be equal to 0.05 of the volume of the oxide fuel (A. R. Irvine, ORNL, personal
communication, Nov. 20, 1948).
cFuq\sl specifications {ref. 10) state that the volume of gas evolved from the fuel on heating to 1800°C is less than 0.03
cm*/g. This would include water, Ny, hydrocarbons, and all adsorbed or entrapped atmospheric gases. 1r does not
allow for oxic ation of carbon or of hyurocarvons. Total impurities listed here are roughly ten times the specified
maximum "gas content,” which would be 56.8 !iters/metric ton (U + Pu).
Table 2. Amounts of Gases Estimated to be Present During the Continuous Processing
of MSBR Fuel Salt®
Power - 2250 Mw{thermal)
Salt Discard Cycle - 800 doye
Continuous helium sparge, 20 scfm
Amounts per Day
from the Reactor Amounts
After a Holdup Time ai 30 days)
Eiement Assumed Form of 30 doys per 1000 Mwd
Fission Gases
Tritium, liters (STP) “HMH or SHF 0.132 0.059
Krypton, liters (STP) Kr 15.0 6.7
Xenon, liters (STP) Xe 47.1 20.9
lodine, g-moles I2 0.134 0.05%4
Estimated lmpurifies,b liters (STP)
; Water (100 ppm) HF 48.2 21.4
% Sulfur (10 ppm) 1 atom/molecule 1.35 0.60
i [ <
Helium Sparge Gas, liters (STP) 8.16 x 107 3.63 x 105
e e —m—
= S S
®Fuel salt has the nominal composition: LiF-BeF ,=ThF ;~233UF, (71.7-16-12-0.3
mole %).
bJ. H. Shaffer, ORNL, private communication, Oct. 15, 1968. The amount: of
impurities listed here fali within the limits specified (i.e., water is 10% of the
specified limit, and sulfur is 40% of thz specified limit) for fuel components in
ref. 13. These amounts of impurities may decrease with recycle of the fuel.
10
also removed by the purge gas, but are believed tc be in the form of entrained solids
rather than volatile compounds. Tellurium, in tum, decays to iodine. Most of the
iodine is retained in the fused fuel sa't and is released in the processing plant during
the fluorination step to recover uren.um. A large percentoge of the total volume of
noble gas is produced by the decay of these entrained elemeits. Minute amounts of
the fission product gases can be expected to appear at two or three poirts in the
various reprocessing side strears; however, their contribution tc the volume of the
gas to be processed will be negligible.
3.3 Case 3: Pressurized Water Reactor (PWR-1)
Fission product gas dah8’9 for o PWR are listed in Table 3. No estimate was
mode of gases that would be produced from impurities ir this fuel. However, the
amounts of gases estimated to be produced by fuel impurities for the LMFBR (see
Table 1) are indicative of the order of mognitude of the amounts which can be ex~
pected for a PWR. A total of 30.9 liters of noble gases (Xe and Kr) is generated
per 1000 Mwd of burnup.
4, ALTERNATIVE METHODS FOR SECONDARY CONTAINMENT
4.1 General Considerations
Altemnative secondary containment methods include:
1. Double containment by simple mechanicol means. The containment cylinder
can be enclosed in-a secondary pressure vessel fabricated of metal or other
material. [f warranted, a layer of shock—absorbing material can be placed
between the containers.
2. Enclosure »f gos in small contoiners (capsules) of metal, glass, etc., which
are then incorporated in a suitable matrix of glass, metal, plastic, concrete,
etc. Fracture of the exterior container would resulr in breakage of none, or -
only a few, of these primary containers. The storage of gos in zeolite
. - — ———— -
- e ——— e T
Table 3. Amounts of Gaies Estimated to be Present During the Reprocesting of PWR-1 Fuel
Basis = | metric ton uranium
Burmnup - 20334.0 Mwd in 605 days
Amounts at Amounts (at 30 days)
Element Assumed Form 0 doys 30 days ____1 year ‘pear 1000 Mwd
Tritium, g=mole 3HH or SHHC 0.00138 0.00138 0.00132 0.00069
Krypton, liters (STP) Kr 65.0 65.0 64.7 3.20
Xenon, liters (STP) Xe 563.1 543.6 563.4 27.72
lodine, g-mole | (). 607 0.58 0.59 0.029
2
R, e et i, s it Wt Wt bt ot
i
Bi
12
structur&sé' 14 or in ciathrates is considered to be a veriation of this
method.
3. Dispersions of gas in a solid matrix (i.e. as bubblss in glass, metal, plastic,
etc.). In a very viscous mairix (e.g., molten glass), the release of activity
would be slow even ot high temperatures.
oresently be corsidered @ a mears of sforing nobie gases. For excmpie, none of the
known compounds of krypton are stable at temperatures higher than about S0°C. 15
Moreover, adsorbates must always be in equilibrium with the free gas and the re-
quired pressure of the free gas rises rapidly with increasing temperature. On the other
hand, there is o possibility that either compounds or adsorbates could prove useful as
intermediates in the formation of dispersions although, of present, other methods of
generation appear to be more satisfactory in this respect. All methads of containment
must make provision for the contimious removal of decay heat. An excessive risc in
temperature will, of course, result in a rapid rise in the pressure in the containe.r.
in estimating the amounts of gas that can be shipped or stored in various forms
(Ta!e 4), we have assumed that the encapsulated gas within the matrix is stored in
a container of the sc me shape and size or that of Gui standard gas cylinder; that is,
encapsulation is used only to in:rease the sofety factor, not as a substitute for the
gas cylinder. Thus, the cylinder becomes the secondory containment barrier, while
the encapsulating medium becomes the primary barrier. In the evert that the
secondary bharrier is breached, a neglijible amount of gas would be released or low
temperotures and only a slow release would occur at temperatures where the inedium
is molten.
4.2 Factors Affecting Choice of Matrix
Glass, plastics, and metals have been suggested as riatrices for encapsulating
I [ ] ‘6 * L] ® [ ] L]
radioactive gases. ~ The ideal mcterial would be mechanically strong, exhibit
stability when exposed to heat and to radiation, and have a sufficiently high themal
13
Toble 4. Conditiom for Storing or Shipping Encopsuloted Noble Gases
Encopsulation Encepsulotion Sk ndard Liters
Pressure Tempercatyre of Gos per liter
Type of Storage (psig) (°O) of Storoge Volume Remarks
A. Cylinder Storage
1. Maximum 2640 21.1 167.7 ICC-3AA 2400 (or "T" cylinder
with 10% overlood pressure.
2. Actval 2000 21.1 127.2 Approximotes conditions used by
Idahc Nuclear Corp. Plont.
B. Dispersions (“Fooms™)
1. Inglos
25% by voiume 4.7 350 0.085 Experimeniai; up 0 Z5% .n
polybutene; 23% in glass.
1469.6 550 8.3 Calculated.
50% by volume '4569.6 550 16.6 Caolculated; very speculative.
2. In epoxy resins
67% by volume 14.7 100 0.732 Experimental; top of resin only.
Limited by imadiation - - 2.92 Colculoted; assuming a rodiction
dose of 2 x 10'0 roos.
C. Entrapment
1. In moleciiar sieves 62,500 350 168 Linde potent (vores need seol-
ing).
2. In clothrates 294 5 £7.7 Experimentsl (iiterature);
probably limited by heot ard
irradiation levels.
3. Insteel buls encap-
suloted in resin, glass,
or metal 1500 21.1 53.8 Cadlculated using commerciolly
avoilable gas bulbs of 29.5—<c
volume eoch.
D. Combinotion ]
I. Molewlar sieve in gloss - -- - Not satisfoctorily demonstrated.
40% of tropped gos apparerty
retained in one experiment.
Relotive volumes, best gloss
compositions, and onnecling
cycles undetermined.
2. Moleculor sieve in metal - -- - Essentially untried. One ex-
periment showed 1.8% of en-
trapped gos retoined ot otmms-
pheric pressure in Wood's metal.
3. Molecvior sieve in resin - - - Negligible gos lost during en-
copsulation., Metdl (e.g., Al)
filler practical up to 50% by
volume of resin. Matol improves
thermal ~onduct vity, strength,
ond rodiation resistance. Esti-
mated maximum volume of gos =
64 stondord liters per liter of
storoge space; if limited to o
maximun. rodiation dose of 2 x
1010 rod, the storage volume
= 13.9 stondard liters per liter
of storage spoce.
14
conductivity to allow rapid dissipation of decay heat. If exposed to temperatures
greatly in excess of those designed for (see Sect. 1), it would be helpful if the material
melted to yield ¢ stable, viscous liquid from which the entropped gas would escape
only slowly, if ot all. It would also be convenient if the encapsulation process could
be carried out ot ambient temper-tures.
4.2.1 Glass
Glass is the outstanding candidate from the standpoint of fc:ming o viscous fluid
on melting. The mechanical strength of large blocks of it is high, and enclosure in ¢
steel cylinder would supply the necessary reinforcement to prevent widespread shat-
tering. However, the relief of the thermai stresses resulting from differentiol coef-
ficients of expansion of the glass and the contairer might be a problem. These stresses
can be minimized by the selection of glass with the proper combination of expansion
coefficient and annealing characteristics. Glasses that soften at almost any desired
temperatiure are available. Unfortunately, many of the types with iow melting points
contcin some material (e.g., water) that will decrease the radiation stability; also,
many show c rapid decrease in viscosity as the temperature is increcsed. This latier
property can be very helpful during the encapsulation process but will result in more
rapid loss of gas on remelting. Some glasses suffer failure on exposure to irradiction
becouse of the buildup of an electrical charge, which eventually results in a sudden,
severe cracking. Such failure can be avoided by using a glass that is a comparatively
good conductor of zectricity. Asis evident from these considerations, tha selection
of a glass with all of the desired characteris'ics may be difficult.
4.2.2 Plastics
The most obvious shortcoming of plastic as a matrix is its relatively poor resistance
to radiation and high temperatures. We can readily obtain plastics that exhibit satis-
| ]
factory mechanical propeities after absorbing total radiation doses as high as 2 x 10 0
rads.w'le
by a resin (density, 2.5) in contact with a 50% (by volume) diSpersién of fission product
This is roughly an order of magnitude less than the calcuiated dose received
15
krygton, assuming complete decay and 100% absorstior. of energy by the plastic.
Radiation damage alone would, therefore, rule ou* the dispersion of krypton directly
into plastics unless materials with greater radiation resistance become available. Tre
relatively poor thermal conductivity of plastics constitutes another limiting factor.
Although some plastics have been reported to be useful at temperatures up to 500-700°C, 7
most of the proposed uses were of short duration. Fer storage purposes, the mater'al
must have leng-temm stability and undergo very slight weight loss at storage temperatures.
Epoxy resin systems can be readily developad to provide long=time service life ot
temperatures up to 150°C; special epoxy systems for use at temperatures up to 180°C
have been developed. At temperatures in excess of 18G°C, service life is considerably
reduced.zl
The use of a metol-filled plastic matrix to contain gas entrapped in caopsules or in
molecular sieves (see Sect. 4.3.2) is a very good possibility. For example, consider
two hypothetical cases in which 50% of the volume of a standard gos cylinder is filled
with matrix, the other 50% being fission product krypion contained (o) in pressurized
steel capsules with a wall ot least 14 mils thick and (b) in molecular sieve aggregates
of cyiindrical shope, /16 in. in diameter.
The beta radiation from 85Kr would be completely absorbed and degraded in the
steel capsule. The small gamma component plus bremsstrahlung generctea during
absorption of the beta radiation in iron would result in a toial radiation dose of 8.2 x
109 rads to a resin matrix assuming decay of all the aSKr. This is well within the
radiation doses acceptable to a number of the plastic types on which radiation studies
have been reported. 17-21
The radiation dose to the matrix from %Kr entrapped in the moiecular sieve cannot
be calculated exactly since commercial aggregates contain a binder of undisclosed
nature and quantity, If one assumes that only the crystalline sieve material (density =
1.99) is present, about 63,5* of the beta energy is absorbed and degraded in the sieve
and the total dose to the matrix is about 1.6 x 10” rads, olmost an order of magnitude
*This estimation was made by o method described by E. D. Ainold, ORNL, in a
personal communication to W. E. Clark. |
2
- ~ o
S Laaamman L R Gl ARRamma . aa ge
F"_""_"‘fjggflfgg______
16
greater than the muxinuta dose admiristered in the reported t&sts.la Obviously,
testing at higher ioses is needed. There is also some question as to the relevance
of the reporied tests to storage conditions. Changes in such mecnanical properties
as flexural strength, elongaticn, and tengent modulus, which are some of the properties
commonly tested, are useful as indicatars of radiation-induced changes in the siructure
of the matrix but these mechanical tests are probabiy mere severe than those to which
the material will be subjectea. !t seems possible thai a storaga matrix might prove
] ] -
sistant o o sicerchiy Ligher deses based upon rests of gas permeability and the
generation of off-gas from degradatior of the resin.
Dissipation of internally generated heat poses no real problem. The maximum heat
gencration from the proposed 50% gas loading cases mentioned obove wou'!d amount to
about 1075 Btu/hr-ff3. If one assumes that the surface tempeicture of the cylinder is
100°F (~38°C), ad that k for the matrix is 9.435 Btu/hrft°F as reported for epoxy
resin pluz 10% aluminum powder?] the centeriine temperature would be about 187°F
(86.1°C). The value of k can be increasea “y ¢ factor of about 2-:1/2 by iacreasing
the content of aluminum powder to 30%. Use of aluminum fibers instead of powder
increases the conductivity even more. In laboratory scouting studies, we found that
mixtures of about 33% (by volume) each of epoxy resin, aluminum powder, and mule-
cular sieves could be readily handled and appeared qualitatively to have good
physical properfies.
Fre.n the standpoint of fabiication, the epoxy resins are attractive; however,
some otner classes of plastice (e.g., phenolics) are rated as more resistant to radiation.
As compared wih glass cnd meta! matrices, plastics wruld require onity low *> moderate
terperatures for encapsulation.
4.2.3 Metals
Metals are the most satisfactory materials available with respect to high therma!
corductivity and mechanical strength. The meiting temperature and other physical
propetias can be varied widely by alloying. On the other hand, most metals melt
T P
]
17
sharply ot well-defined temperatures, and molten metals are generally much less
viscous than glasses. Metals are, therefore, not particularly attractive as media
for direct containment of gos bubbles, but would ke very attractive as matrices for
secondary containment of capsules, molecular sieves, etc.
4.3 Cor:parison of Specific Methods
Conditions foi the storage of krypton in cylinders have already been discussed
(see Sect. 2). The current practice at the ldaho Nuclear Corporation Plant amounts
“o storage of 127.2 standard liters of gas per liter of storage volume.5 By using the
higher-pressure "T" cylinder (ICC-3AA2400) with a 10% overload pressure, this
could be increased to 167.7 standard liters per liter of sioraje volume6 (Toble 4).
4.3.2 Incorporation of Loaded Capsules, Loaded Zeolites and Clatirates into
Stable Media
Capsules. = An carly suggestion for mechanical ancarsulation wos to pressurize
gas in smali-bore glass tubes, which would ke sealed off into sousage-like sections.
These sactions would then be incorp:.ated into a glass matrix. Using an internal
pressure of 2500 psig for a tube with on inside diometer of C.04 in. and 0).033-in.
walls, ard assumirg on irside cy!inder length equct to the inside diometer of the
tube, the calculated value for storage wouid equal 6.94 standard liters per liter of
storage volume. The use of glass contdiners at such high pressures is doubtless un-
realistic.
Commercial glass ampules (volume =2 cc each) were encapsulated in giass
(Fig. 3) and in epoxy resin (Fig. 4) in our scoping studies. These ampules, which
were very thin-walled, were filled with air at room temperature (~ 26°C) and
atmospheric pressure. They contained between 32 and 35%, by volume, of the total
storage volume, or betveen 0.288 and 0.315 standard liter of air per liter of storage
volume.
et it e s o
PPN § Y
o BT
T —— TN, W Al ¢ 7
18
PHOTO 963%4
Fig. 3. Commerciol Glass Ampules Encopsulated in Glass. Cross section
obtained by sawing through stoinless steel contuiner. The encapsulating gloss
was not melted to sufficient fluidity to remove all voids.
[
PN,
19
gl PHOTO 96393
~ e e e ——————— e
i)
’
L] i A . ) ' }
T . . - TR
Ea y - . P Y e
wE L. ; Y- . Y
B i ‘: e . R
. T L gel. 1 f"
1§
l OAK RIDGE NATIONAL LABORATORY
Fig. 4. Commercial Glass Ampules Encapsulated in Epoxy Resin.
20
A few of the ampules cracked during encapsulation in clear epoxy. It is
probable that a larger number cracked during encapsulation in the glass at about
600°C. Steel ampules would be much more practical than glass. particularly for
encapsulction in resin or in metel. Commercially available industrial gases are
sompressed tc 1500 psig (at 21°C) in steel pressure bulbs that may have void volumes
os small as 5.5 cc. Using a similar commercial bulb,* about 54 standard liters of
gas per liter of storage space could be readily obtained. ke of higher encapsulation
nrocciirme n /N lnm6rhl"‘1( rhnlrl Mllu 1™ A/ chH C'l\‘ ur\l wno A fize nar b me n&
r' W W Wew 4 a , ST wwywrw $IFw Tawiwiifyw wi u .Iv vv U
storage space to 50% of that obtained in current practice. These storage volumes
appear to be obtainable under much <afer operating conditions than will apoly whe-
glass is used as the primary container.
Encopsulation of Gas Entropped in Z2olite Structures and in Clathrates. — Certain
zeolitic molecular sieves have pore openingas that expand when the material is heated,
there'>sy odmitting gas molecule: larger than those which are normaiiy aliowed to pass.
Cooling of the system, while maintaining the pressure, causes the gas to be physically
entrapped within the sieve. Heating of the entrapped gas to encapsulation temperature
under zero partial pressure will result in the eventual release of all of the gas. As
much argon or krypton con be encapsulated in these materials as is normally compressed
into corresponding standard gas cylinder:‘.,é'l4 provided a sufficiently high encapsulation
pressure is employed. The data in Table 4 assume a pressure of 62,500 sig at 350°C.
Cata for argon indicate that coout 50% as much gas is encapsulated at S000 psig. sing
Type A Linde molecular sieve, some leakage of the encopsulated argon always occurred;
nowever, zero leakage of krypton is claimed during 30 doys' storage of the krypton
encapsulated in a special sieve material hoving a K/Na atom ratis of 40/6C. 14 This
entrapment technique must not be confused with the more common use of molecuiar
sieves as adsorbents. Aciually, it corresporas more nearly to the behavior of a clathrate;
that is, once entrapment has raken place, the gas in the structure is no longer in
equilibrium with extemal gos but is essentially in o micro-container. Although the
*Part No. 237 manufuctured by Knapp~Monarch Co.; volume = 20 cc.
e T T
ya