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ORNL-TM-1070.txt
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ORNL-TM-1070.txt
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MASTER
OAK RIDGE NATIONAL LABORATORY
operated by
UNION CARBIDE CORPORATION B
for the
U.S. ATOMIC ENERGY COMMISSION
ORNL- TM- 1070
STABILITY ANALYSIS OF THE MOLTEN-SALT
REACTOR EXPERIMENT
S. J. Ball
T. W. Kerlin
NOTICE This document contains information of a preliminary nature
and was prepared primarily for internal use at the Oak Ridge National
Laboratory. it is subject.to revision or correction and therefore does
not represent a final report.
—_———— e
e ieiiiieo o~ LEGA e e m e e
— LEGAL NOTICE 7
This report was prepared as an account of Government sponsored work. MNeither the United States,
nor the Commission, nor any person acting on behalf of the Commission:
A. Makes any worranty or representation, expressed or implied, with respect to the accuracy,
completaness, or usefulness of the information contained in this report, or that the use of
any informotion, apparatus, method, or process disclosed in this report may not infringe
privately owned rights; or
B. Assumes any liabilities with respect to the use of, or for damages resulting from the use of
ony information, apparatus, method, or process disclosed in this report.
As used in the above, ‘‘person acting on beha!f of the Commission’’ includes any employee or
contractor of the Commission, or employee of such contractor, to the extent that such employee
or contractor of the Commission, or employee of such contractor prepares, disseminates, or
provides access to, any information pursuant to his employment or contract with the Commission,
or his employment with such contractor.
et e g
wh ’
ORNL-TM~1070
*
Contract Nd. W-7405~eng-26
1IN MCERAR SOTENCE ABSTRAINS
L3 o
-
STABILITY ANALYSIS OF THE MOLTEN-SALT
REACTOR EXPERIMENT
S. J. Ball o
Instrumentation and Controls Division
T. W. Kerlin
Reactor Division
" LEGAL NOTICE
Thie report was prepared as an account of Government sponsored work, Neither the United
Btates, nor the Commission, nor any person acting on behalf of the Commission:
A. Makes any warranty or Tepresentation, expressed or implied, with respect to the accy-
' racy, gompletenens, or usefulness of the information contained in this report, or that the uge
;" of any information, apparatus, method, or process disclosed In this feport may not infrings
: privately owned rights; or - .
- B. Assumes any Uabilities with respect o the uge of, or for damages resulting from the
use of any tnformation, spparatus, method, or process disclossd in this report,
As used In the above, ‘‘person acting on behalf of the Commission’ tncludes sny sm-~
© ployee or contractor of the Commission, or empioyee of such contractor, fo the extent that
* such employee or contractor of the Commiesion, or employee of guch contractor prepares, -
diaseminates, or provides access to, any information pursuant to his employment or contract
- -with the Commission, or his employment with such contractor, ’
DECEMBER 1965
' OAK RIDGE NATTONAL LABORATORY
~ Osk Ridge, Tennessee
. ...° operated by . o
' UNION CARBIDE CORPORATION
. for the |
U.S. ATOMIC ENERGY COMMISSION
B Sy T R e S ARy ST S e ol S L T e e AT A T
e
¢
w e crp e
¥ o S
» P P
=
3
%
- o * ek e s
S T N Ay
= 4.
e
.ffi“w
o)
oo
ui) l
i A e
.8. COnCluSlonS .Q..,ll..V!....VQ.V.Ill..l..\‘.’Il.. .......... . 0
iii
CONTENTS
AbstraCt 8 & & 0 8 0 & W PSS RS ES RN RSN Nt 2 bR a0 e e
’ l. IntrOduCtion v e . ¢ & 9 8 2 s s 2 ® 8 0 8 2 8 0 5 0 9 B U NS P L e e h
2 . Descripticn Of the LiSRE * 8 2 8 28 0 0N BB O SRS RS R e s RN
3. Review of Studies of MSRE DynamicCsS sceeeeescancasaas cons
4. Description of Thedretical MOGElS veveraneenrsrononeanas
Core Fluid Flow and Heat Transfer .......cevvvnvnninnns
NeutronKineticS 8 0 & F e et B PR RS SERRS T ENSS OSSN
Heat Exchanger ana REAIBEOT wevernnnrsunrnonsaseoensens
Fluid Transport and Heat Transfer in Connecting Piping
XenonBehaVior ® & 8 9 0 " P 4 088 B 0 BB BB SRS S g e ® 9 8 & & & 0 & 09
Delayed POWEr «eveeevcecerscssensossessncans treasne csenes
5. Stability Analysis ResultsS seeessacsnvccecnssnaans ceaan
Transient ReSpPONSE scesecrcccisorsssssrssscncssssescsnnsse
Closed-Loop Frequency ReSPONSE sseesesescessocrnsasensns
Open-Loop Frequency Response ceeeveeetceenesseevannenss
Pole Configuration eeevseescieevnvessnessacesassasennans
6. Interpretation of Results s.iivecieerensvesensarnerocans
Explanation of the Inherent Stability Characteristics .
Interpretation of Early Results ¢.eceeeee Ceesienasan -
7. Perturbations in the Model and the Design Parameters ..
Effects of Model Changes cheerrsaana teeasarascasennne P
Effects of Parameter . Changes et e eeeeererrae s
Effects of Design Uncertainties Fasesasesns trsascsernae
REferenceS '.'...i"l.'-.."C"‘O“._.Q‘"I.'V....V..-...l'...'..rfl'llQl-
~ Appendix A. Model Equatlons ....;;......;.;..;.......}.....
f:-ApPendix B. Coefflclents USed in the Model Equatlons ...;.
* 4080
L B B BN J
s an s
8 000 P
...l.
Appeidix C. General Descrlptlon of MSRE FrequenCy—Response‘
. _code_V'......I...'....I:l_l...l.....'.....l"'.'......'I.'.......
Appendix Dl Stablllty EX'tI‘ema C&lCUl&tlon . o. re e e e s ."o.c. *a
" %00
NN N
14
16
16
16
16
18
18
19
23
25
27
_27
31
34
34
. 35
40
42
45
49
67
71
75
-) ’afi .
'1‘{ ™
|
" b~ —’
o\l o
STABILITY ANALYSIS OF THE MOLTEN-SALT
REACTOR EXPERIMENT
S. J. Ball T. W. Kerlin
Abstract
A detalled analys1s shows that the Molten-Salt Reactor
Experiment is inherently stable. It has sluggish transient
response at low power, but this creates no safety or opera-
tional problems. The study included analysis of the tran-
sient response, frequency response, and pole configuration.
The effects of changes in the mathematical model for the
system and in the characteristic parameters were studied.
A systematic analysis was also made to find the set of
parameters, within the estimated uncertainty range of the
design values, that gives the least stable condition. The
system was found to be inherently stable for this condition,
as well as for the design condition.
The system stability was underestimated in earlier
studies of MSRE transient behavior. This was partly due to
the approximate model previously used. The estimates of
the values for the system parameters in the earlier studies
also led to less stable predictions than current best values.
The stability increases as the power level increases and
is largely determined by the relative reactivity contribu-
tions of the prompt feedback and the delayed feedback. The
large heat cgpacities of system components, low heat transfer
- coefficients, and fuel c1rculat10n cause the delayed reac-
t1v1ty feedback.
1. Introduction
‘Investigations of inherent stability constitute an essential part of
- a reactorrevaluationQ; ThlS 1s partlcularly true for a new type of system,
7'sucfi‘as the MSRE. The flrst con31derat10n in such an ana1y31s is to de-
eetermlne whether the system possesses 1nherent self—destructlon tendencies.
'iiLOther less 1mportant’but 51gn1f1cant con31derat10ns are the influence of
'rlnherent characterlstlcs on control system requlrements and the pos31—
éb111ty of conductlng experiments that require constant condltlons for ex-
tended perlods.
-
Several spproaches may be used for stability analysis. A complete
studyrof power reactor dynamics wouid take into account the inherent non-
linearity of the reactivity feedback. It is not difficult to calculate
- the transient response of nonlinear systemS'with analog or digital com-
puters. On the other hand, it is not currently possible to study the
stablllty of multlcomponent nonlinear systems in a general fashion. The
usual method is to 11nearlze the feedback terms in the system equatlons
and use the well-developed methods of 11near-feedback theory for stablllty
analysis. ThlS leads to the use of the frequency response (Bode plots or
Nyquist plots) or root locus for stability analysis. This study 1nc1uded
nonlinear tran51ent-response calculations and linearized frequency-response
and root-locus calculations.
The stability of a dynamic system can depend on a delicate balance
of the effects of many components. This balance may be altered by changes
in the mathematical model for the system or by changes in the values of
the parameters that characterize the system. Since neither perfect models
nor exact parameters can be obtained, the effect of changes in each of
these on predicted stability should be determined, as was done'in this
study.
- The transient and frequency responses obtained in a stability analy-
sis are also needed for comparison with results of dynamic tests on the
system. The dynamic tests may indicate that modifications in the theo-
retical model or in the design data are needed. Such modifications can
provide a confirmed model that may be used for interpreting any changes
possibly observed in the MSRE dynamic behavior in subsequent operation
and for predicting, with confidence, the stability of other similar
systems.
2. Description of the MSRE -
The MSRE is a graphite-moderated, circulating-fuel reactor with fluo-
ride ealts of uranium, lithium, beryllium, and zirconium as the fuel..l
The basic flow diagram is shown in Fig. 1. The molten fuel-bearing salt
enters the core matrix at the bottom and passes up through the core in
channels machined out of 2-in. graphite blocks. The 10 Mw of heat
.
"."Jf 4
©§ pPow
i
.xr‘L >
B
- f
.Y
&
PRIMARY
HEAT
EXCHANGER
ORNL-DWG 65-9809
PUMP
—r
RADIATOR
Fig. 1. MSRE Basic Flow Diagram.
generated in the fuel and transferred from the graphite raises the fuel
temperature from 1175°F at the inlet to 1225°F at the outlet. When the
system operates at lower power, the flow rate is the Sameras at 10 Mw,
and the temperature rise through the core decreases. The hot fuel salt
travels to the primary heat exchanger, where it transfers heat to a non-
fueled secondary salt before reentering the core. The heated secondary
salt travels to an air-cooled radiator before returning to the primary
heat exchanger. | | ' |
Dynamically, the two most important characteristics of the MSRE are
that the core is heéerogeneous and that the fuel circulates. Since this
combination of important characteristics is uncommon, a detailed study
of stability was required. The fuel circulation acts to reduce the ef-
fective delayed-neutron fraction;rto reduce the rate of fuel temperature
change during a power change, and to introduce delayed fuel-temperature
and neutron-production effects. The heterogeneity introduces a delayed
feedback effect due to graphite temperature changes.
The MSRE also has a large ratio of heat capacity to power production.
This indicates that temperatures will change slowly with power changes.
This also suggests that the effects of the negative temperature coeffi-
cients will appear slowly, and the system will be sluggish. This type
of behavior, which is more pronounced at low power, is evident in the
results of this study.
Another factor that contributes to the sluggish time response is the
heat sink — the air radiator. An approximate time constant for heating
and cooling the entire primary and secondary system was found by consider-
ing all the salt, graphite, and metal as one lumped heat capacity that
dumps heat through a resistance into the air (eink), as indicated in Fig.
2. TFor the reactor operating at 10 Mw with a mean reactor temperature
of about 1200°F and a sink temperature of about 200°F, the effective re-
sistance must be
1200°F — 200°F
o
T5 T = 100°F/Mw .
Thus the overall time constant is
v
6)jf- >
ORNL-DWG 65-9810
REACTOR HEAT CAPACITY 2% 12 Mw-sec/°F
S RESISTANCE VARIES WITH AIR
‘s FLOW RATE
SINK MEAN AIR TEMPERATURE VARIES
TEMPERATURE WITH AIR FLOW RATE
Fig. 2. MSRE Heat Transfer System with Primary and Secondary Sys-
tem Considered as One Lump.
&) h,.. v | .
12 M.sec o 100
T = ;200 sec
I
= 20 min .
For the reactor operating at 1 Mw, the sink temperature incresses to about
400°F. This is due to a reduction in cooling air flow provided at low
power to keep the fuel temperature at 1225°F at the core exit. In this
case the resistance is |
1200°F — 400°F oo
1M - 800°F/Mw ,
and the overall time constant becomes
Mw.sec P .
12 5 X 800 = 2600 sec |
=23 hr .
This very long time-response behavior would not be as pronounced with a
heat sink such as a steam generator, where the sink temperatures would
be considerably higher.
3. Review of Studies of MSRE Dynamics
Three types of studies of MSRE dynamics were previously made:
(1) transient-behavior analyses of the system during normal operatibnr
with an automatic controller, (2) sbnormal-transient and accident studies,
and (3)ftransient-behavior analyses of the system without external con-
trq}. fThe automatic rod control system operates in either a neutron-flux
control mode, for low-power operation, or in a temperature control mode
at higher powers.2 The predicted response of the reactor under servo éon—
trol for large changes in load demand indicated that the system is both
stable and controllable. The abnormal-transient and accident studies
showed that credible transients are not dangerous.>
The behavior of the reactor without sérvo control was initially in-
vestigated in 1960 and 1961 by Burke.* 7 A subsequent controller study
by Ball® in 1962 indicated that the system had greater inherent stability
‘ffi
"
o
1
A
than predicted by Burke. Figure 3 shows comparable transient responses
for the two cases. The differences in predicted response are due to dif-
ferences both in the model and in the parameters used and will be dis-
cussed in detail in Section 6.
There are two 1mportant aspects of the MSRE's inherent stablllty
characteristics that were observed in the earlier studies. First, the
reactor tends to become less stable at lower powers, and second, the
period of oscillation is very long and increases with lower powers. As
shown in Fig. 3, the period is about 9 min at 1 Mw, so any tendency of
the system to oscillate can be easily controlled. Also, since the system
is self-staebilizing at higher powers, it would not tend to run away, or
as in this case, creep away. The most objectionable aspect of inherent
oscillations would'be'their interference with tests planned for the re-
actor without automatic control.
4. Description of Theoretical Models
Several different models have been used in the dynamic studies of
the MSRE. Also, because the best estimates of parameter wvalues were modi-
fied periodically, each study was based on a different set of parameters.
Since the models and parameters are both important factors in the predic-
tion of stability, their influence on predicted behavior was examined in
this study. Tables 1, 2, and 3 summarize the various models and parameter
sets used. Table 1 liSte the parameters for each of the three studies,
Table 2 indicates how each part of the reactor was represented in the
three dlfferent models, and Table 3 indicates which model was used for
~ each study. . The three models are referred to subsequently as the "Re-
duced," "Intermediate," and;"Complete models, as designated in Table 2.
'The'medels'arefdeseribed'ifi;fihis section, and the equations used are given
-1n.Append1x A. The'COeffieientsrfor-each case are lieted'in_Appendix B.
Core Fluld Flow and Heat Transfer ,
A typlcal scheme for representing the thermal dynamics of the MSRE
core is shown in Flg. 4. The arYTrows 1nd1cat1ng heat transfer require
additional explanation. It was desired to base the calculation of heat
ORNL-DWG 65-9811
ITIAL STUDIES {1960, 1961)
1962 STUDY
FLUX POWER (Mw)
0 200 400 600 800
TIME (sec)
Fig. 3. Respbnse of MSRE Without Controller to Decrease in Load
Demand.
o
%)
r*
N
ry
Table 1.
Sunmary of Parameter Values
Used in MSRE Kinetics Studies
transit time, sec
Burke Ball Present
Parameter 1961 1962 Study
Fuel reactivity coefficient, °F! =3.3 x 1075 -2.8 x 10”° —4.84 x 10°°
Graphite reactivity coefficient, —6.0 X 107° —6.0 X 107° =3.7 x 1079
o
-
Fuel heat capacity, Mw:sec/°F 4,78 4.78 4.19
Effective core size, ft3 20.3 24.85 22.5
Heat trensfer coefficient from 0.02 0.0135 0.02
fuel to graphite, Mw/°F |
Fraction of power generated in fuel 0.9% 0.9 0.934
Delayed power fraction (gamma 0.064 0.064 0.0564
heating) -
Delayed power tlme constant, sec 12 12 188
Core transit time, sec 7.63 9.342 8.46
Graphite heat capacity, Mw.sec/°F 3.75 3.528 3.58
Nuclear data |
Prompt-neutron lifetime (sec) 0.0003 0.00038 0.00024
Total delayed-neutron fraction 0.0064 0.0064 0.00666
Effective delayed-neutron 0.0036 0.0041 (0.0036)%
fraction for one-group
approximation
Effective decay constant for 0.0838 0.0838 (0.133)%
.one-§roup approximatiOn{m"
se AR
Fuel transit tlme in- external 14,37 17.03 16.73
primary circuit, sec . o | -
Total secondary 1oop coolant _-.”' 724.2_ 24.2 21.48
qgix groups used, see Appendlx B fbr individual delayed-neutron
fractlons (B) and decay constants (K)
10
Table 2. Description of Models Used
in MSRE Kinetics Studies
Reduced Intermediate Complete
Model Model - Model
Number of core regions‘ 1 9 9
TNumber of delayed-neutron groups 1 1 6
Dynamic circulating precursorsa No No _Yes.
Fluid transport lagéb ' First Fourth-order Pure
order Padé ~ delay
Fluid-to-pipe heat transfer No Yes o Yes
Number of heat exchanger lumps 1 1 - 10
Nunber of radiator lumps 1 T 10
Xenon reactivity No No | : Yes
8Tn the first two models, the reduced effective delayed-neutron
fraction due to fuel circulation was assumed equal to the steady-
state value. In the third model, the transient equations were treated
explicitly (see Appendix A for details).
Prye Laplace transform of a time lag, 7, is e '~. The first
order approximation is 1/(1 + ts). The fourth order Padé aspproxima-
tion is the ratio of two fourth-order polynomials in ts, which gives
s better approximation of e™'® (see Appendix A).
Table 3. Models Used in the Various
MSRE Kinetics Studies
Study Model Used
Burke 1961 analog (refs. 4-7) Reduced
Ball 1962 analog (ref. 8) Intermediate
1965 frequency response Complete
1965 transient response Intermediate
1965 extrema determination® Reduced
1965 eigenvalue calculations Intermediate
1965 frequency response with Complete
extrema. data
®The worst possible conbination of pa-
rameters was used as described in Section 7.
€y
o
11
ORNL-DWG 65-9812
GRAPHITE
Ts
HEAT TRANSFER
FUEL-TO-GRAPHITE ' DRIVING FORCE
» HEAT TRANSFER :
»
TEts IN =g=d FUEL_LUMP 1 FUEL_LUMP 2 | ——T2. our
-~ ] Try 7 Tr2 —
F1
QPERFECTLY MIXED
SUBREGIONS
Fig. 4. Model of Reactor Core Region; Nuclear Power Produced in
all Three Subregions. !
f !
Loa
f}-l
)
v
M
12
transfer rate between the graphite and the fuel stream on the difference
of their average temperatures. The outlet of the first lump or "well-
stirred tank" in the fuel stream is taken as the fluid average temperaturé.
Thus a dotted arrow is shown from this point to the graphite to represent
the driving force for heat transfer. Hdwever, all the mass of the fluid
is in the lumps, and the heat transferred is distributed equally between
the lumps. Therefore solid arrows.are shown from the graphite to each
fluid lump to indicate actual transfer of heat. '
This model was developed by E. R. Mann* and has distinct'advantages
over the usual model for representing the fluid by a single lump in which
the following algebraic relationship is used to define the mean fuel tem-
perature:
TF inlet + TF outlet
) TF mean = > .
The outlet temperature of the model is given by
TF outlet = ZTF mean ---TF inlet .
Since the mean temperature variable represents a substantial heat
capacity (in liquid systems), it does not respond instantaneously to
changes in inlet temperature. Thus a rapid increase in inlet temperature
would cause a decrease in outlet temperature — clearly a nonphysical re-
sult. With certain limitations on the length of the flow path,9 Mann's
model avoids this difficulty.
The reduced MSRE model used one region to represent the entire core,
and the nuclear average temperatures were taken as the average graphite
temperature (TE) and the temperature of the first fuel lump (Efl)' The
nuclear average temperature is defined as the temperature that will give
the reactivity feedback effect when multiplied by the appropriate tem-
perature coefficient of reactivity.
The intermediate and complete models employ the nine-region core
model shown schematically in Fig. 5. - Each region contains two fuel lumps
*¥0ak Ridge National Laboratory; now deceased.
&y
‘\
3,
13
UNCLASSIFIED
ORNL~DWG 63-7349R
(TRdour
¢ 4
s -
fl
L T
T YFiow
- Fig. 5. Schematié-'.'Diagrazn of Nine-Region Core Model.
14
end one graphite lump, as shown in Fig. 4. This gives a total of 18 lumps
(or nodes) to represent the fuel and nine lumps to represent the graphite.
The nuclear power distributiofifiand nuclear importances for all 27 lumps
were calculated with the digital code EQUIPOISE-3A, which solves steady-
state, two-group, neutron-diffusion equations in two dimensions.
Tests were made on the MSRE full-scale core hydraulic mockup'® to
check the validity of the theoretical mpdéls of core fluid transport. A
salt solution was injected'suddeniy'into“the1200—gpfi‘water stream at the
reactor vessel inlet of the mockup, and the response at therreactdr outlet
was measured by a conduétivity probe. The frequency response of the sys-
tem was computed from the time response'by Samlon's method*? for a sam-
pling rate of 2.5/sec. The equivelent mixing characteristics of the
theoretical models are computed from the transfer function of core outlet-
to-inlet temperature by omitting heat transfer to the grgphite and adding