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ORNL-TM-11955.txt
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—
L
3 445k 035822 5
ORNI/TM-11955
ATION
APPLICABLE TO THE REACTION
OF URANIUM OXIDES WITH
CHI.ORINE TO PREPARE
URANIUM TETRACHLORIDE
P. A Haas
February 1992
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289
B
ORNL/TM-11955
Dist. Category UC-501
(Chemistry)
Chemical Technology Division
LITERATURE INFORMATION APPLICABLE TO THE REACTION OF
URANIUM OXIDES WITH CHLORINE TO PREPARE URANIUM TETRACHLORIDE
Paul A. Haas
Date Published: February 1992
Prepared by the
OAK RIDGE NATIONAL LABORATORY
Oak Ridge, Tennessee 37831
managed by
MARTIN MARIETTA ENERGY SYSTEMS, INC.
for the
U. S. DEPARTMENT OF ENERGY
under contract DE-AC05-840R21400 A TMAIE T SN 151 e
R
f
I 4450 D35280a o
CONTENTS
ABSTRACT . . ettt e e e e e e e e e e e e e e e et et e 1
INTRODUCTION .............. B 1
LITERATURE INFORMATION ..... e PR 3
21 THERMOCHEMICAL DATA . ..ottt e e aeeeaaenns 3
2.2 PHASE DIAGRAMS ...... e 5
23 EXPERIMENTAL RESULTS FOR CHLORINATION OF URANIUM
OXIDES . . e e et et e e e e e e e e e e e e e 14
DISCUSSIONS AND CONCLUSIONS . ...\ tutitiiiietiieararaaeannns. 17
3.1 THERMOCHEMICAL CONSIDERATIONS . .. ..vutinenearanannnnn. 17
32 SELECTION OF CHLORINATION CONDITIONS ..........c.cv.n.. 22
33 SALT PROPERTIES AND CONTROL CONSIDERATIONS ........... 24
3.4 PREPARATION OF TiCl,, ZtCl,, SiCl,, and ThCl, FROM
10). 1) X 27
ACKNOWLEDGEMENT . .\ oottt e e e e e e e 28
REFERENCES . . vttt e et e e e e e e e e e e e e 29
T
LIST OF TABLES
Physical properties of U-O-Clcompounds ........... ... ... .. ... ... ... 4
Thermochemical data . ... ... ... .. . i i i e 6
Vapor pressure CQUAtioNS ... itn oo s tnnnonecrtonanneeeenannnnns 8
Heats of formation for U-O-Cl compounds at 298 K .............. ... ... ... 18
Free energies of formation for U-O-Cl compounds at 900 K (627°C) .......... 19
LIST OF FIGURES
Vapor pressures of uranium chlorides ............ .. ... i i, 7
Phase diagram for UCI,-UQ, ... ... . . i e 9
Phasc diagrams for the compounds of uranium and chlorine ................ 10
Liquidus temperatures (°C) for UCI-MgCl,-NaCl ............... ... ... ... 12
Diagram for log P vs log PC12 at400°C . ... 13
Conversion reactions for U-O-Cl compounds and free energies at 900 K ........ 20
Solubility of UQ, in UCl,and UF, ...... ... .. 25
iv
LITERATURE INFORMATION APPLICABLE TO THE REACTION OF
URANIUM OXIDES WITH CHLORINE TO PREPARE URANIUM TETRACHLORIDE
Paul A. Haas
ABSTRACT
The reactions of uranium oxides and chlorine to prepare anhydrous
uranium tetrachloride (UCl,) are important to more economical prepara-
tion of uranium metal. The most practical reactions require carbon or
carbon monoxide (CO) to give CO or carbon dioxide (CO,) as waste gases.
The chemistry of U-O-Cl compounds is very complex with valances of 3, 4,
5, and 6 and with stable oxychlorides. Literature was reviewed to collect
thermochemical data, phase equilibrium information, and results of experi-
mental studies. Calculations using thermodynamic data can identify the
probable reactions, but the results are uncertain. All the U-O-Cl
compounds have large free energies of formation and the calculations give
uncertain small differences of large numbers. The phase diagram for UCI,-
UO, shows a reaction to form uranium oxychloride (UOCI,) that has a
good solubility in molten UCl,. This appears more favorable to good rates
of reaction than reaction of solids and gases. There is limited information
on U-O-Cl salt properties. Information on the preparation of titanium,
zirconium, silicon, and thorium tetrachlorides (TiCl,, ZrCl,, SiCl,, ThCl,)
by reaction of oxides with chlorine (Cl,) and carbon has application to the
preparation of UCI,.
1. INTRODUCTION
"An anhydrous UCI, salt has the properties to be an important intermediate
chemical for processing and applications of uranium compounds. This was recognized
during the World War II program to prepare nuclear weapons; preparation of UCl, was
studied at that time. These studies showed that uranium tetrafluoride (UF,) was much
easier to prepare and handle than UCl,. Also, the uranium fluorides were better than
chlorides for gaseous diffusion separation of isotopes and for batch, bomb reductions to
uranium metal. Therefore, most of the uranium that has been mined, concentrated, and
purified to give uranium ore concentrates (uranium oxides) has been converted to UF,.
The use of uranium chlorides in place of uranium fluorides would have important
economic advantages. The hydrogen fluoride (HF) and fluorine (F,) required to prepare
the uranium fluorides are expensive chemicals. Processes that use fluorine compounds end
up with toxic and troublesome wastes, such as magnesium and calcium fluoride (MgF, and
CaF,) and isotopically depleted uranium hexafluoride (UF). If uranium chlorides were
used, the recycle or reuse of the chlorides is more practical.
The proposed installation of a new industry for enrichment of uranium isotopes
could benefit from the economic advantages of using uranium chlorides. The feed to an
Atomic Vapor Laser Isotope Separation (AVLIS) process will be uranium metal.! The
principal production of uranium metal for nuclear fuel cycles has previously been by batch
metallothermic reductions of UF, using magnesium or calcium metal. For a large enrich-
ment plant (=10* ton Ufyear), the costs of the HF feed, the calcium (Ca) or magnesium
(Mg) feed, and the disposal of MgF, or CaF, waste are major parts of the total uranium
enrichment costs. Some alternate processes for preparation of uranium metal from UCl,
allow recycle of Cl, from electrolytic cells. The application of these processes requires the
reaction of uranium oxides with Cl, to prepare UCl,.
The purpose and scope of this review is to collect, organize, and discuss the litera-
ture information useful to the reactions of uranium oxides and chlorine to prepare
anhydrous UCl,. The review is selective in that only one set of consistent and useful
results is presented without reference to less useful or inconsistent information. An
excellent comprehensive and critical review of the chemistry of uranium was prepared as
an account of work and information from the U. S. Manhattan Project.? Such a review for
the preparation of UCI, will not be repeated here. Well-organized and more complete
presentations of thermochemical data for uranium compounds were published by Rand
and Kubaschewski in 1963,> Fuger et al in 1983,* and Barin in 1989.> An assessment of
thermochemical data for the system uranium-oxygen-chlorine by Cordfunke and
Kubaschewski® illustrates the scatter of individual values, the limits of accuracies, and the
dependence on estimated values. Selected values will be listed and discussed in the
following sections without detailed reference to these limitations.
2. LITERATURE INFORMATION
The processes of interest for the preparation of the anhydrous UCl, are to react
the uranium oxide feeds with chlorine (ah oxidizing agent) and carbon or carbon monoxide
(reducing agents). Oxidation and reduction reactions will take place and all possible
uranium oxides, uranium chlorides, and uranium oxychlorides must be considered. Physical
properties for these compounds are tabulated (Table 1). A consistent set of thermodynam-
ic data for these uranium compounds is needed to allow calculations to identify the
probable reactions. The data for C, CO, and CO, as reactants or products and for H,O
and HCl as impurities are included for convenience. Phase diagrams are important as they
present useful equilibrium results. Finally, results are reviewed for the reported experi-
mental studies of the reactions of uranium oxides, chlorine, and a reducing agent.
The principal component of a molten salt for a chlorination will probably be UCI,.
Other physical information reported for UCI, includes:’
Heat of fusion at 863 K: 44.8 kJ/mol
Free energy of vaporization at 863 K: 218 kJ/mol
Entropy of vaporization at 1062 K: 133 J/mol K
Densities of molten UCl, are: Temperature Density
(°C) (g/om’)
590 3.57
600 3.55
650 3.45
700 3.36
750 3.26
The properties, preparation, and chemistry of the uranium chlorides and oxychlorides are
comprehensively reviewed by Brown.”
2.1 THERMOCHEMICAL DATA
The application for the thermodynamic data is to make calculations at the chlorina-
tion reactor conditions. The most useful values are the free energies of formation at 700
to 1100 K. A temperature of 700 K (427°C) is about the lowest temperature of interest
for both practical rates of reaction and the use of molten chloride salts. The 1100 K
Table 1. Physical properties of U-O-Cl compounds
Density Melting Boiling
Molecular at 298 K, point point
Compound weight (g/cm?) (K) (K) Color at 298 K
U 238.03 19.05 1405 4091 Silver gray
UCl, 344.39 5.44 1114 1930 Olive-green
UuOoCdi 289.48 Dark red
Ud(l, 379.84 4.87 863 1065 Dark green
UQCl, 324.94 Green
Uo, 270.03 10.96 3110 Brown-black
(U0),Cl 685.33
U,0, 1096.12 10.9 decom.? Black
UCl 415.30 3.8 ~ 600 decom. Red-brown
UGCl, 360.39 Brown
UO,(Cl 305.48 decom. Brown-violet
U,0, 842.09 8.30 decom. Greenish-black
(UO,),Cl, 646.42 Black-brown
UCl 450.75 3.5 452 decom. Black or dark
green
UOd], 395.85
uo.Cl, 340.93 5.34 851 decom. Yellow
U0, 286.03 7.29 decom. Orange-yellow
*decom. = decomposes without phase change.
(823°C) is above the boiling point of UCl, and is near the highest practical temperature.
The enthalpies and entropies of formation at reference conditions are available for nearly
all the uranium chlorides and oxychlorides, but the high-temperature data is much less
complete. The enthalpies and free energies in recent (since 1975) assessments and
collections of data are mostly 20 to 30 kJ/mol smaller (less negative) than those listed
before 1970. 1t is probably inconsistent and misleading to use carly and recent data
together in one calculation.
A recommended set of data for calculations is tabulated (Table 2). This data is
from the more recent publications.**#1% Data published for uranium chlorides and
oxychlorides before 1975 is not consistent with this more recent data. The significance of
and conclusions from the thermochemical data are discussed in Sect. 3.1.
Krahe listed vapor pressure equations as shown in Table 3.' Calculated values
from these equations are shown in Fig. 1. The decomposition of UCl; (or UCly) into Cl,
and UCI, must be considered; the UCIs or UCl; are stable only when excess Cl, is present.
22 PHASE DIAGRAMS
Phase diagrams present equilibrium information in several different ways. With
only two components, a composition versus temperature type of phase diagram can show a
complete representation of the solid, liquid, and gaseous phases present. The diagram for
UQ,-UCl, gives information important to understanding the chlorination behavior. Most
of the other two-component phase diagrams for uranium oxides, oxychlorides, and chlorides
are not available in published literature. For three components, a triangular diagram can
show one variable (usually the liquidus temperature) vs all compositions. A third type of
phase diagram can be calculated from the thermodynamic data. The calculations give the
equilibrium concentration or solid phases present vs two of the concentrations as
variables.
Table 2. Thermochemical data
Free energy of formation (-A,G°)
-AH at 298 K Sat 298K (kI/mol)
Compound (kJ/mol U) (J/mol-K) 700 K 900 K 1100 K
UCl, 862.1 159.0 712.2 6709 629.7
UOCI 9473 102.9 836.8 807.2 795(E)
udci, 1018.8 197.23 814.6 762.3 720(E)
UOCl, 1069.4 138.32 904.9 863(E) na®
uo, 1084.9 77.03 963.5 930.8 897.7
(U0),Cls 2197.4 326.4 na na na
U,0, 4510.8 335.93 3972.9 3827.2 3680.1
UCI, 1041.4 246.9 816.3 763(E) na
Uod], 1140.1 169.9 946.8 888.3 835(E)
UO,Cl 1169.4 112.5 na na na
U,04 3574.8 282.59 3114.0 2994.3 2874.5
(U0,),Cl,y 2404.5 276.1 na na na
UCI, 1068.2 285.8 812(E) 760(E) na
UOC], na na na na na
UO,Cl, 1145.8 150.6 1017.7 960(E) 900(E)
U0, 1223.8 96.11 1043.0 992.9 942.3
CO 110.53 197.65 173.52 191.42 209.08
CO, 393.52 213.80 395.40 395.75 396.00
COCl, 220.08 283.80 187.05 177.84 168.66
Cd, 95.98 309.81 -1.74 -28.34 -54.56
HCI 92.31 186.90 98.75 100.15 101.43
H,0(g) 241.83 188.83 208.81 198.08 187.03
*(E) indicates estimated values.
*The term "na" indicates that values are not available in any of the known references.
ORNL DWG 91A-11
1000
800 [
600 [
400 [
20
A mp: 590°C
VAPOR PRESSURE (mm Hg)
o
o
i
A mp: 327°C
. L UCls o |
>800 °C
2 L | ] | L
100 200 300 400 500 600 700 800
TEMPERATURE ( °C)
Fig. 1. Vapor pressures of uranium chlorides.
Table 3. Vapor pressure equations®
A B C Temperature
Compound (X)
UCl; (s) 19.224 15,760 3.02 298 - 1110
UCH (1) 24.044 14,340 5.03 1110 - 1950
UCI, (s) 20.329 11,350 3.02 298 - 863
udi, () 26.079 9,950 5.53 863 - 1062
UCl; (s) 21.810 7,450 4.03 298 - 600
UCL (1) 26.027 6,210 6.29 600 - 800
UCl (s) 22.317 4,765 5.03 298 - 453
UCl, () 26.120 4,060 7.04 453 - 650
logP., = A-BT-ClogT.
The phase relationships between tetravalent uranium oxide and chloride are shown
in Fig. 2.1 The phasc diagram shows that there are three stable compounds over the
entire range of composition--UCI,, UOCI,, and UQ,. There is a eutectic reaction between
UCl, and the intermediate compound, UOCI, The melting point of pure UCl, is 590°C.
A minimum melting point of 545°C occurs at the eutectic composition of UCl,; + 6.9 mol
% UQ,. A maximum solubility of about 13 mol % UO, in molten UCI, is reported at
810°C. At temperatures from 810 to 855°C, UCI, vapor is in equilibrium with solid
UOCI, UQOCIL, decomposes at 855°C. At higher temperatures, vapor and solid UQ, are in
equilibrium. This phase diagram suggests practical limitations on the useful chlorination
conditions and will be discussed further in this respect (Sect. 3.2).
A phase diagram with the Cl/U atom ratio as the concentration variable shows the
melting points of the uranium chlorides and their eutectics (Fig. 3).!' This diagram is a
scries of binary diagrams for U-UCI,-UCl,-UCIs-UClg as no more than two of these
compounds can be present in equilibrium.
Fig. 2. Phase diagram for UCI,-UO,.”?
| wt %
99 97 95 90 85,
T TTTT T T T T
900 ; Vopor + U0, —
Vapor A___“ggs_:___ e
1 apor + UOCI, .
800 »={8I10° _|
700 —
600 -
L 3
f (6.9%) N
500H —
i
I
400H- —
|
I00H UCly ss + UOCiz —
{
| |
200 -
N
100 S -
S
oL 1 Lt 1 1 1 1t ., |
UCI42 6 10 i4 I8 50 U, —
mol %
11
For reasons discussed in Sect. 3.2, a ternary mixture of UCl,-MgCl,-NaCl might be
the preferred melt for reaction of UO,, Cl,, and C. While this ternary diagram has not
been determined, the three binary diagrams (UCl,-MgCl,, UCl,-NaCl, MgCl,-NaCl) have
been published.”® These binary diagrams give the liquidus temperatures for the three sides
of a ternary MgCl,-NaCl-UCl, phase diagram. The three binary diagrams are simple, and
simple liquidus curves for the ternary are very probable. Estimated curves were drawn
(Fig. 4) with shapes similar to those for other published ternary diagrams. These curves
are derived from the binary data and should be considered interpolations between them
instead of extrapolations. |
An important use of thermochemical data is to calculate the equilibrium composi-
tions at specified temperatures. Uranium has five major valences (0, 3, 4, 5, 6) and also
has some stable compounds of apparent intermediate valances (4.5, 5.33, 5.5). Only two of
the major valences can be in equilibrium at a specified condition. Uranium and chlorine
give a series of compounds (U, UCl;, UC,, UCl;, UCly). Each composition from Cl/U=0
to Cl/U=6 will have an equilibrium overpressure of Cl, gas. These equilibrium concentra-
tions can be calculated from thermodynamic data. They can be conveniently represented
by equations with temperature as a variable and do not require phase diagrams. The
melting points and eutectics were shown in Fig. 3. |
Thermochemical data can also be used to calculate equilibrium compositions for
the U-O-Cl system. Because of the multiple valances of uranium and the formation of
oxychlorides, over twenty U-O-Cl compounds are possible. At least seventeen of these
compounds have been reported experimentally.5 The results can be presented as diagrams
showing the composition of the solid phase with a specified temperature as a constant and
two gas activities (Cl, and O, or CO) as the variables. A result of interest for the
chlorination of UQ, to UC}, is reported by Krahe (Fig. 5)."! Chlorine pressures near 1 atm
give a melt that consists of UCl, and UCl;. UCI, is the stable composition for a wide
range of both Cl, and CO (or O,) concentrations. Krahe's result looks very good with
respect to utilization of Cl, and the formation of UCl, as the product. Cordfunke discusses
the U-O-Cl phase calculations and the limitations from the precision of the data.® He
shows that small differences in the data can cause phases to appear or disappear from the
calculated results. He estimates a need for 0.25% precision for enthalpies and 1% for
entropies. The data for uranium oxychlorides is probably not this good. The poor
TEMPERATURE (°C)
10
ORNL DWG 91A-634
1200 7 1
1130° |
1000
..o
8150 Ef&?
goo F— — — |-
590°
600 - 550°
400 F N\
3270 \
N\ 170°
‘\\
200
| 1700 N
U —~UCly _UCl, _UCls UClg_
0 |
0 1 3 4 5 6
ATOM RATIO OF CI/U
Fig. 3. Phase diagrams for the compounds of uranium and chlorine.’
12
: —PHA
IIIIIIIIIIIIIIIIIIIII
RNEX
AR
PN
50 /\ "‘“»’0“;}"@0’" INaCI. ucl,
DOPOK L PPE N
- DPOLKASXE5D
» X ‘:" ;.0:’1 f{‘:f"/':('l”"/ 700
0 0‘0 L
/AA
g
<O
N/
JOH e
Fig. 4. Liquidus tempe,raturés (°C) for UCl,-MgCl,-NaCl.
LOG P, (atm)
13
ORNL DWG 91A—-8633
MELT
UoCI
3 0
0 1 0
.._2 ™
..._4 -
_6 ™
_.8 e
10 | L |
~20 ~16 ~12 -8 —4 0o
LOG Pg, (atm)
Fig. 5. Diagram for log Peg vs log Py, at 400°C.1
14
information on the composition or chemical purity of the samples that were used is an
important source of error. Cordfunke gives three phase diagrams for O, and Cl, pressures
as the concentration variables to illustrate the effects of small differences in data.® Krake
gives over twenty calculated results with gas concentrations, temperature, and the activity
of carbon or CO as variables.!
23 EXPERIMENTAL RESULTS FOR REACTIONS OF CHLORINE WITH
URANIUM OXIDES
A search of technical literature did not reveal any significant reports for the
preparation of pure UCI, from reaction of uranium oxides with Ci, and C or CO. There is
extensive literature on the production of UC], by reaction of carbon tetrachloride (CCl,)
with uranium oxides.>!* One such process was used at Oak Ridge for producing calutron
feed for isotope separations. The CCl, cannot be produced by a simple reaction of C with
Cl,. Therefore, the reactions of CCl, with uranium oxides do not provide efficient overall
reactions of Ci, to prepare UCI,.
There are many literature descriptions concerning the reactions of chlorine with
uranium oxides. Some of these were intended to produce uranium chlorides with some
results for carbon as a reactant and CO, or CO as producis. Experiments using chlorine
gas feed to graphite distributors immersed in molten salts showed good rates of reaction of
Cl,. These graphite distributors provide a carbon source of relatively low-surface area and
reactivity, and the rates of formation of CO and CO, are much better than might be
expected. Canning demonstrated nearly complete utilization of Cl, for up to 90%
chlorination of uranium oxides in NaCl-MgCl, at 700 and 800°C."> Analyses indicate 80 to
85% UC], and 15 to 20% UCI; at the end of chlorination. Gibson claims a similar result
with all the uranium soluble in the NaCl-KC! melt at the end of chlorination.'® Gens
studied the volatilization of uranium chlorides from nuclear fuels and appeared to find the
formation of some non-volatile UO,Cl,.!” Lyon reported rapid reactions of uranium oxides
in molten NaCI-KClI at 850°C with Cl, to give UO,CL,.'*
The teactions of uranium oxides with CCl, have been more carefully studied than
the reaction with Cl, and C or CO. Since the free energy of formation of CCl, is positive
above 415°C, the use of CCl, above this temperature is somewhat thermodynamically
15
equivalent to use of C and Cl,. Budayev provides good thermodynamic analyses and
experimental results of reactions with CCl,.'* Reaction products at 200 and 300°C were
UQO, and UCl,. Reaction products at 400 to 700°C included UO,, UCl,, UOCl,, UOCI,,
and U,0,Cl;. The experimental results showed stepwise reaction with many intermediate
products, including CO, COCl,, Cl,, and all the uranium oxychlorides.
Gens reported that the UyO;4 treated with CCl,-Cl, is first converted to UO,Cl, and
is then further reacted to give UCl,, UCl;, and UCI."® Jangg found high conversions to
volatile UCI, and UCI; at 700 to 900°C using CCl, while Cl, gave mostly UO,CL,.”
Katz and Kabonowitch published an excellent review of the literature on the
chemistry of uranium up through 1946.> The overall results for preparation of uranium
chlorides indicate the following conclusions:
1. There were no complete and practical conversions of UO, to pure UCl, by reactions
with chlorine and C or CO.
2. UO, was clearly the preferred uranium oxide feed. Uranyl compounds were much less
reactive. Higher oxides, such as U,Oz and UQ,, gave larger amounts of UCl as
compared to the UC yield from UO, at similar conditions.
3. The conversion of UO, to UOC!, appears to liberate more energy than the conversion
of UQCI, to UCl,. Therefore, an incomplete conversion is likely to leave large
amounts of UOCI, instead of unreacted UO, and UCl,.
4. The first reported preparation of UC], was by the reaction of a UO,-C mixture with Cl,
gas. The major disadvantages were the major yield of UCI,, the high reaction tempera-
ture, and the phosgene in the waste gas.
5. The reaction of UO, with CCl, proceeds at lower temperature and gives less UCl; and
phosgene than UO, with C and Cl,, Common conditions were 350 to 450°C in CCl,
vapor or 150 to 250°C in liquid CCl, under pressure.
6. Phosgene (COCl,) was an effective reagent at temperatures of 450°C or higher.
7. The higher chlorides (UCl;, UCL) are formed when the higher oxides (U;0,, UQ;) are
converted to chlorides and are also formed by reaction of UCl, with Cl,.
17
3. DISCUSSIONS AND CONCLUSIONS
The application of literature information to plan a development program for UCI,
preparation is given here. The use of thermodynamic data is the logical first step, but has
important limitations. The experimental results reported in the literature show reactions of
chiorine and uranium oxides with little information on what reactions are occurring. The
chemistry and preparation of TiCl,, ZrCl,, ThCl,, and SiCl, have important similarities to
thase of UCl,. Therefore, references for preparation of these compounds are reviewed as
sources of information applicable to UCl,.
3.1 THERMOCHEMICAL CONSIDERATIONS
Uranium dioxide is one of the most stable metal oxides and has a larger free energy of
formation than UCIl,. This means that many of the reactions that might convert UO, to
UC], are thermodynamically unfavorable. The displacement of the oxygen in UO, by
reaction with Cl, is not practical. While the rate of reaction of UCl, with air is low at
room temperature, the thérmodynamic eqdilibrium is a high ratio of Cl,/O, in the gas. At
225°C or higher, UC], reacts with air to release Cl,.
The practical conversion of UO, to UCI, by a chemical reaction requires a reducing
agent which yields an oxide product that is more stable than the chloride (i.e., it does not
react with UCl,). Carbon and carbon monoxide meet this criteria. Both have large free
energies of formation while CCl, has a zero value at about 415°C and decomposes
thermally at higher temperatures. Hydrogen oxide and hydrogen chloride are about equally
stable, and the oxide (water) reacts with uranium chlorides to form HCl and UQCI, or
UQO,. The equilibrium pressure of H,O over UQ, in HC! gas is very small, and conversion
to UCl, by countercurrent treatment of UO, with HC] (as used to prepare UF, using HF)
is completely impractical. For the same reasons, UCl, prepared in aqueous solutions
cannot be dehydrated to anhydrous UCl,. Thermal or other treatments give removal of
HCI leaving UO, or UOCI, as the product.
Thermodynamic calculations are a logical first step to identifying the probable chemical
reactions for conversion of UO, to UCl,. The use of thermochemical data does not
identify the probable reactions with any certainty or degree of confidence. There are
18
several major causes of uncertainty. Uranium chemistry is complex with stable valences of
3, 4, 5, and 6, and with stable oxychlorides. UQ,Cl, and UOCI, are well known compounds
and others are possible. All of the possible products must be considered. The uranium
chlorides are more volatile with increasing valence, but UCl and UCl; are less stable with
increasing temperature and decreasing Cl, partial pressure. All of the uranium compounds
have large heats of formation, and calculating the free energy of these reactions usually
results in a small difference from two large numbers. Small percentage uncertainties for
the large numbers give large uncertainties for the differences.
The relationships between the U-O-Cl compounds can be illustrated by a matrix listing.
Data are available for heats and entropics of formation at 298 K for nearly all of these
compounds (Tables 2 and 4). The free energies of formation at 900 K would allow more
realistic and useful calculations. However, because the free energy of formation data at
high temperatures is much less complete, this matrix listing contains less certain or
estimated values (Table 5).
Table 4. Hceats of formation for U-O-Cl compounds at 298 K
- {Heats of formation), kJ/mol U
Valence All dl Onec O Two O >Two O
0 u? U U U
3 UCl, UOoCl
862.1 9473
4 ucCl, Uodi, uo,
1018.8 1069.4 1084.9
4.5 (U0),Clg U,0,
1098.7 1127.7
5 UCl UOd, Uuo,Cl
1041.4 1140.1 1169.4
5.33 (UO,).Cl, U,;04
or 5.5 1202.3 1191.6
o UCI, uQod, UQO,Cl, U0,
1068.2 ~ 1140 1145.8 1223.8
aAfI’IO = {),
19
Table 5. Free energies of formation for U-O-Cl compounds at 900 K (627°C)
: - (Free energy of formation), kJ/mol U
Valence All Cl One O Two O >Two O
0 U U - U U
ucl, Uocl
670.9 807.2
4 ucl, Uoc, U0,
762.3 863 930.8
4.5 - (U0),Clq U,0,
880 (Est.) 956.8
5 UCl uoC, UO,Cl
763 888.3 960 (Est.)
5.33 (U0,),Cl, U0,
or 5.5 990 (Est.) 998.1
6 UCy, uoci, Uo,ClL, U0,
760 900 (Est.) 960 992.9
The complexity of the uranium conversion chemistry is partly shown by a diagram
giving the free energies of the simple oxidation and reduction reactions (Fig. 6). This
diagram was simplified by omitting the compounds of U(4.5) and U(5.5) vailences. It also
does not show the reactions of two U-O-Cl compounds to give a third U-O-Cl compound.
The reductions are shown for 4C to 4CO,. Similar conclusions would apply for C to CO
or CO to CO, as the three free energics are 197.9, 191.4, and 204.3 kJ at 900 K. The
three free energies are equal at 973 K (700°C), and the probable products from carbon are
CO, below 700 K and CO at higher temperatures.
Some general conclusions from examinations of Tables 4 and 5 and Fig. 6 are:
® At a given valence state, the uranium oxychlorides are more stable than the chlorides.
® At a given valence state, the uranium oxides are more stable than the chlorides.
20
ORNL DWG 91A-632
C 0/U, ATOM/ATOM
URANIUM
VALENCE 0 ‘ 2 >2
U(0) U U U U
* : : :
-224 ~538 | | ,
s : ' '
-136 —-465 1 I
U(III) UCly UocCl 8 ; :
= ' |
-91 g —-56 g I ~374 :
i i ¢ !
u(Iv) uc uocl, uo, |
. - . - l
: 25 § -29 } 90 |
~1 4 : : {
i § i UsOsg
u(v) uc UOCIy Uo,Cl (VALENCE—5.33)
. » ° l
: -12 2 0 3
: : s |
3 3 : $ +16
3 : $ !
¥ { ¥ '
—-14 . -B0 —~33
U(VI) UCI6 Ww UQCI, seesrtsssmsssinsioe UO2Clo sesersrsrrerenssm UO3
LEGEND: esasesaessap CHLORINATIONS; FREE ENERGY IN kJ/ATOM CI
————s OXIDATIONS; FREE ENERGY IN kJ/(0 + Cl,)
sessssssrenssn DISPLACEMENTS; FREE ENERGY IN kd/[0 — Clg]
e REDUCTIONS; FREE ENERGY IN kJ/(C-CO)
Fig. 6. Conversion reactions for U-O-Cl compounds and free energies at 900 K.
21
e All additions of chlorine to oxides or oxychlorides of lower valence {less than U(VI)]
are favorable to yield oxychlorides of higher valence.
® The oxychlorides can be formed by both direct reaction of chlorine and by reaction of a
uranium chloride with an oxide or oxychloride.
Since oxychlorides are the intermediate compounds for conversion of UO, to UCI,,
their stability can be of critical importance to complete conversions. A conversion may
appear favorable overall, but one of the steps for the intermediate may be much less
favorable. For example, consider the following overall reaction:
U0, + 2C + 2Cl, - UC, + 2CO.
At 900 K, AG = -214.3 k], but individual steps show:
UO, + Cl, - UO,(Cl, AG = -29.2;
UO(l, + C - UOCI, + CO, AG = -94.4;
uod, + Cl, » U0, AG = -37.0; and
UoCl, + C-»UCl, + CO, AG = -54.
These numbers indicate that the reactions should take place, but older data indicate they
could stop at UO,Cl, or UOCI,. If using CO to give CO, as the product is considered,
then the two reduction reactions change to:
UO,CL, + CO - UOCI, + CO,, AG = -107.3 and
UOC], + CO - UC), + CO,, AG = -66.6.
The uncertainties for A(G® values of UO,Cl, and UOCI, may be larger than the above AG
values, so it is difficult to be certain that the reactions are thermodynamically favorable.
The more favorable calculation for CO as compared to C may also be misleading. The C
would be present as a solid with a thermodynamic activity of 1, while CO would be mixed
with other gases and would have a lower activity for 1 atm total pressure.
Many of the reactions to change between the U-O-Cl compounds are shown in Fig. 6.
Large values for the negatives of the free energies of reaction (kJ/equiv at 900 K) show
reactions that are thermodynamically favored. Positive values in Fig. 6 indicate that the
22
reactions are not thermodynamically favorable. The data for the oxychlorides are uncer-
tain, and values ranging from -20 to +20 kJ do not justify predictions. The formation of
UCI; and UCI appears to require excesses of Cl, and will not be complete. Otherwise, all
additions of Cl, are favorable, and oxychlorides should add chlorine to give UO,CI, or.
UOC],. The reductions of UO; or U;0,4 to UQO, are highly favorable. The reduction of
UQCI,; to give UCI, is unfavorable. Some of the other reactions give free energies of
rcaction that are too near zero to justify predictions. A practical preparation of UCI,
probably requires that the chlorinations to U(VI) and the reductions of UO,Cl, and UOCI,
be possible since the intermediates would otherwise accumulate as stable products.