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ORNL-TM-2258.txt
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PP
Frd
S
-
':u";.:i}.
-
-
OAK RIDGE NATIONAL LABORATORY
operated by
UNION CARBIDE CORPORATION
NUCLEAR DIVISION e
for the
U.S. ATOMIC ENERGY COMMISSION
ORNL- TM-2258
(Ut~ CTEOZ T >
MASTER
IRRADIATION BEHAVIOR OF CLADDING AND STRUCTURAL MATERIALS
J. R.Weir, J. O, Stiegler, and E. E. Bloom
NOTICE This document contains information of a preliminary nature
ond was prepared primarily for internal use at the Oak Ridge Naticnal
Laboratory. it is subject to revision or correction and therefore does
not represent a final report.
DISTRIBUTION OF THIS COCUMENT 1§ UNLIMITED
— it = LEGAL NOTICE e —o o oo o
This report was prepored as an account of Government sponsored work., Neither the United Stotes,
nor the Commission, nor any person acting on behalf of the Commission:
A, Makes any warranty or representation, expressed or implied, with respect to the accuracy,
completeness, or usefulness of the informotion contained in this report, or that the use of
any information, apparatus, method, or process disclosed in this report may not infringe
privately owned rights; or
B. Assumes any liabilities with respect to the use of, or for damages resulting from the use of
any information, apparatus, method, or process disclosed in this report.
As used in the ahove, ''person octing on beholf of the Commission® includes any employee or
contractor of the Commission, or employee of such contractor, to the extent that such employee
or contractor of the Commission, or employee of such contractor prepares, disseminatss, or
provides access to, any information pursuant to his employment or contract with the Commission,
or his employment with such contracter.
f"
ORNL-TM-2258
Contract No. W-7405-eng-26
METALS AND CERAMICS DIVISION
'LEGAL NOTICE
This report was prepared as an account of Government sponsored work. Neither the United
States, nor the Commission, nor any person acting on behalf of the Commission:
A. Mazkes any warranty or representation, expressed or implied, with respect to the accu-
racy, completeness, or usefulness of the information contained in this report, or that the use
of any information, apparatus, method, or process disclosed in this reporti may not infringe
privately owned rights; or
B. Assumes any liabilities with respect to the use of, or for damages resulting from the
use of any information, apparatus, method, or process disclosed in this report.
As used in the above, ‘*person acting on behalf of the Commission™ includes any em-
ployee or contractor of the Commission, or employee of such contractor, to the extent that
such employee or contractor of the Commission, or employee of such contractor prepares,
disseminates, or provides access to, any information pursuant to his employment or contract
with the Commission, or his employment with such contractor.
IRRADTATION BEHAVIOR OF CILADDING AND STRUCTURAL MATERIALS
J. R. Weir, J. 0. Stiegler, and E. E. Bloom
Paper presented at the American Nuclear Society, National
Topical Meeting, Cincinnati, Ohi -
. io, April 2— .
in the proceedi;gs, ’ > April 24, 1968. To be published
SEPTEMBER 1968
OAK RIDGE NATTONAL LABORATORY
Cek Ridge, Tennessee
operated by
UNION CARBIDE CORPORATION
for the
U.S. ATOMIC ENERGY COMMISSION
i T E L e e el o T RRAR RGO TR DR Pan p Rl
CROTRIEL TN T T DOCUMUNE R U R
A
iit
CONTENTS
Page
Abstract . . .« . 4 4 4 e e e e e e e e e e e e 1
Intrecduction . . . . « .+« v o v 4 00 e e e e e 2
Production of Defects . . . +« ¢« .+ « « ¢ v v v v 0 0w o0 3
Effects of Irradiation on Mechanical Properties 7
Low Temperatures 8
Intermediate Temperatures . . . +« « « « v « « « « « « « « « 18
High Temperatures . . « v « v o o « & + o & o ¢ o « o « o« « 29
SUMMETY « v & o+ v o v e e e e e e e e e e e e e e e e e ... 38
Acknowledgments . . v v v 4 4 v e e e e e e e e e e e e e 4D
ReFETeNCES v v v v e e e e e e e e e e e e e e e e e e e e e e 4
IRRADTATTON BEHAVIOR OF CLADDING AND STRUCTURAL MATERIALS
J. R. Weir, J. 0. Stiegler, and E., E. Bloom
ABSTRACT
The effects of irradiation on the mechanical and
physical properties of materials to be used as cladding
and structural components in fast reactors are of great
interest to the reactor designer. In this paper the
general aspects of the problem are discussed in terms
of the observed changes in properties and micro-
structure and the possible mechanisms that might
explain the observed effects. The discussion is
concerned primarily with the austenitic stainiess
steels and with changes in mechanical properties
which occur at test temperatures near the irradiation
temperatures. For convenience the problem is divided
into three ranges of irradiation temperature: Ilow
temperatures, T < 0.40 Ty; intermediate temperatures,
0.40 Ty < T < 0.55 T; and high temperatures,
T > 0.55 Ty. (Tp i1s the melting point on the absolute
temperature scale.) On the basis of data presently
available the damage appears to be significantly
different for each temperature range. In the
low-temperature range there is an increase in yield
strength and reduction of work-hardening coefficient
and uniform strain. These effects result primarily
from the interaction of dislocations with irradiation-
produced defects. At intermediate temperatures
irradiation-produced changes in the precipitation
process become important. In this same temperature
range the formation of voids and dislocation lcops
after irradiation to high fast neutron fluences cause
large increases in yield strength and large reductions
in ductility parameters. At high-irradiation temper-
atures strength properties are not affected; however,
ductility is severely reduced. These effects result
from helium produced by wvarious (n,&) reactions.
INTRODUCTION
Changes in mechanical and physical properties of fuel cladding and
reactor structural components which occur as a result of neutron irradia-
tion are of major importance to the reactor designer. For example,
large reductions in either the strength or ductility of the material
used as a fuel cladding would severely limit its ability to withstand
the imposed stresses without excessive deformation or fracture. Mate-
rials used in a fast reactor system must retain adequate strength proper-
ties under rather severe operating conditions. The fuel cladding will
operate at temperatures between 400 and 700°C, will be exposed to fast
neutron fluxes of 1 X 10%% to 1 X 10%'%® neutrons cm™? sec™t
and during
its lifetime in the reactor will receive fast neutron fluences in excess
of 1023 neutrons/cmz. Other structural components may operate at some-
what lower temperatures and neutron fluxes but because of their longer
residence time in the reactor they may receive significantly higher
neutron fluences.
Data describing the effects of such irradiation conditions on the
mechanical and physical properties of materials are very limited. It
is thus necessary to combine the relevant data obtained from irradiations
conducted in thermal reactors with the data from fast reactor irradia-
tions in order to evaluate the expected changes in mechanical and
physical properties.
We shall restrict our discussion mainly to the behavior of
austenitic stainless steels and include results from other alloy systems
only to demonsirate general conclusions. This limitation is imposed
because the first liquid metal fast breeder reactors will be constructed
of these alloys and because the effects of irradiation on mechanical and
physical properties are best understood in these alloy systems.
PRODUCTION OF DEFECTS
Neutron irradiation of a crystal has two basic effects. First,
neutrons collide with lattice atoms and may displace some atoms. A
single displacement leaves one lattice site vacant, a vacancy, and
locates one atom in an off-lattice position, an interstitial atom. The
second effect, transmutation, is initiated by a neutron capture and
results in a changed mass number of the capturing atom.
Vacancies and interstitials are produced primarily as a result of
collisions between moving particles (neutrons or displaced atoms) and
lattice atoms. Assuming that such collisions can be treated as elastic
collisions between hard spheres, the maximum energy transferred when a
particle of mass m1 and energy E strikes a particle of mass mp at rest is
dmimo
E = e Hy 1
mex - (my + mp)2 (1)
Since the neutron has a mass number of 1, this becomes
G /Ay, (2)
where A> is the mass number of the struck particle. The average energy
transfer is half the maximum amount. Now, if the energy transfer to
the struck atom exceeds some threshold value, usually estimated to be
about 25 ev, the atom will be displaced from its lattice site. ©Such an
atom, termed a primary knock-on, will interact with lattice atoms in its
vicinity, possibly displace some of them, and gradually come to rest. If
the struck atom receives a large amount of energy, its more loosely bound
electrons will be stripped from it, leaving it highly ionized. Under
these conditions it will initially lose energy primarily through elec-
tronic interactions, but as it slows down it will make frequent colli-
sions with lattice atoms, the freguency increasing as the energy of the
knock-on decreases.
Caleulation of the total number of displaced atoms produced is
obviously a complex problem. To illustrate the order of magnitude of
the number we will follow the treatment of Kinchin and Pease.® They
assume that the knock-on loses energy entirely by ionization above some
cutoff energy approximately equal to the mass number of the struck atom
in thousands of electron volts and entirely by elastic collisions with
lattice atoms below this cutoff energy.
The number of additional displaced atoms produced per primary
knock-on atom is approximately
E
N, = EEE for 2B, < E<E, , (3)
and
Ei
Nd = 35 for E > Ei s (4)
d
where
E = the energy of the primary knock-on,
E. = the threshold displacement energy, approximately 25 ev
for metals,
E. = the energy of the primary above which it is assumed that
only ionization and no displacements are produced.
For example, if an iron atom (M = 56) is struck by a 1-Mev neutron
the maximum energy transmitted to the primary is [by Eq. (2)]
4 X 1
Emax T 56
~ (0,07 Mev .
This is above the ionization energy, so the number of displacements per
primary is [by Ea. (4)]
56,000 3 ..
— Sl A
Nd = 5% 5% 10° displacements.
It is important to realize that the displaced atoms are not produced
homogeneously throughout the material. For an individual collision the
defects reside in a small volume around the track of the primary knock-on,
which typically extends a few tens or perhaps hundreds of angstroms.
This volume is termed a displacement cascade, but in reality it may be
composed of subcascades produced by secondary knock-ons. Note too that
the distribution of vacancies and interstitial atoms within a cascade is
not uniform. In general, the interstitials are displaced outward, leaving
a vacancy-rich core in the center of the cascade.
Such regions are generally unstable and some dynamic recovery
occurs. The amount of recovery and the final configuration of the defects
depend critically on the irradiation temperature. At temperatures of
interest for normal reactor operation, both the interstitials and vacan-
cies have sufficient thermal energy to migrate through the lattice.
Many of the original defects are destroyed by recombination, trapping
at impurities, or absorption by dislocations and grain boundaries. Those
which survive cluster together to form stable configurations. At tempera-
tures in excess of approximately one-half the absolute melting point
(0.5 Tm) vacancies have sufficient thermal energy to overcome the
binding energy of clusters and to migrate freely through the lattice.
Thus at sufficiently high irradiation temperatures defects are
annihilated continucusly without cluster formation.
Transmutation reactions, in particular those which produce gaseous
species, may also have important effects on properties. Table 1 lists
the reactions and their approximate cross sections for a number of
important cases. We see that helium and hydrogen may be produced in
metals through neutron reactions both with impurities in the metals
and with the major alloying elements. Alter and Weber? have made calcu-
lations of the amounts of hydrogen and helium produced in various mate-
rials and concluded that for the iron- or nickel-base alloys used as
fuel cladding, approximately 100 ppm He and a few thousand parts-per-
million hydrogen would be produced in a fast reactor in a few years'
Table 1. Transmutation Reactions in Metals
Cross Section Neutron Energy
Nucleus Reaction a, Associated with
(barns) Cross Section
Lew (n,a) 41 Fission
10
B (n,x) 3800 Thermal
(n,o) 635 Fission
56 - .
Fe (n,oa) 0.35 Fission
(n,p) 0.87 Fission
8 (n,a) 0.5 Fission
(n,p) 111 Fission
al barn = 1072 cm?.
operation. In addition to these transmutation reactions producing
gaseous preducts, other possibilities exist in which solid impurities
are produced.
EFFECTS OF IRRADIATION ON MECHANICAL PRCPERTIES
Changes in mechanical properties produced by neutron irradiation
are a sensitive function of both irradiation and test variables. Impor-
tant irradiation variables include irradiation temperature, thermal
neutron fluence, fast neutron fluence, and possibly fast neutron flux.
Important test variables include test temperature and strain rate.
Other factors such as preirradiation heat treatment (in order to control
grain size, dislocation structure, and precipitate distribution) and time
at temperature (thermal aging) either before or following irradiation
have been shown to be important. Because of the large number of
variables and the vast amount of information which has been published
in this area we will not attempt a complete literature review. Rather
we will restrict our discussion to a general class cof metals and alloys
(those having a face-centered cubic crystal structure) and will be
concerned primarily with the mechanical properties at test temperatures
near the irradiation temperature. For convenience we define the following
temperature ranges: low temperatures, T < 0.40 Tm (where Tm is the
melting point of the alloy in degrees absolute); intermediate tempera-
tures, 0.40 T, <Tc< 0.55 im; and high temperatures, T > 0.55 Tm' Our
approach to the subject will be to summarize the observed changes in
properties, point out the important variables, illustrate changes in
microstructure and where possible correlate these changes with specific
mechanisms.
Low Temperatures
Tensile deformation of face-centered cubic metals at low tempera-
tures is usually terminated by a plastic instability, termed necking,
which leads to the development of a local reduced diameter region
followed by a shear fracture in this necked region.
limits the elongation of the material.
This local necking
The conditions under which this
instability occurs can be represented analytically.3 Assuming constant
volume and a power=-law relationship between true stress (E) and true
strain (¢) of the form
- —n
o = ke 3
(5)
where k is a constant, it can be shown that the plastic instability
occurs when the work-hardening exponent
i fn o
d in €
equals the true strain,
al{o|
oo
mIIQI
€ .
(6)
(7)
Figure 1 shows that Eq. (7) is reasonably well obeyed for type 304 stain-
less steel, but that n is not constant over the entire test.
When austenitic stainless steels are irradiated and tensile tested
in this low-temperature range, there is a large increase in yield stress
and large decreases in true uniform strain and work-hardening exponent.
by5
Figure 2 shows the room-temperature yield stress of type 304 stainless
steel after irradiation to 7 X 102° neutrons/cm?® (E > 1 Mev) and
9 x 10%0 neutrons/cm2 (thermal) at various temperatures. For irradiation
at temperatures between 93 and 300°C (approximately 0.35 Tm) the yield
(x103)
240
200
160
120
80
STRESS OR d5/d¢ (psi)
40
0.6
0.4
0.2
1, WORK HARDENING COEFFICIENT
T
/_——T
TRUE STRESS- !
ORNL-DWG 67-10786
1 T
T STRAIN
- . - ——————
~d5/de vs @
o
S
{~-ENGINEERING STRESS-
N
STRAIN
0.2
Fig. 1.
0.8
€, STRAIN
1.0 1.2 1.4
The Stress-Strain Characteristics of
Type 304 Stainless Steel at Room Temperature. The
arrows 1lndicate the strain at which the plastic
instability was observed to develop.
ORNL-DWG 66-5707
120
I /\ I ULTIMATE TENSILE STRENGTH
e . : (IRRADIATED)
110
100 . \
/\ \.\._____.
oo / \'
/
ap
70
YIELD STRESS
{IRRADIATED)
60
50 :
2
o /\.
o qo .
=1
W)
2
X 30
o
20 YIELD STRESS
{UNIRRADIATED)
10
o
o 100 200 300 400 500
IRRADIATION TEMPERATURE °¢C
Fig. 2. Room-Temperature Tensile Properties of
Irradiated Type 304 Stainless Steel.
10
stress was increased by approximately a factor of 3.
strain curves from this investigation are replotted in Fig. 3.
Typical stress-
For irra-
diation temperatures of 93 and 300°C the true fracture stresses and true
strains were approximately the same as the unirradiated specimen.
Values of engineering elongation were somewhat less for the irradiated
specimens.
After irradiation at 454°C the elongation has increased
again, but the fracture stress and strain were somewhat lower than in
the other tests, indicating that a different mechanism is operating at
454°C than at the lower temperatures.
Figure 4 shows that the work-
hardening exponents in the plastic range are consistent with the uniform
and total elongation values as predicted by Egs. (5) through (7).
(x 10°)
240
200
160
STRESS (psi)
80
40
120
ORNL-DWG 67-107892
Fig. 3.
I l
ENGINEERING STRESS-STRAIN
TRUE STRESS-STRAIN
— — UNCERTAIN PORTION TRUE
e
-
-
- ——
P -r
b -
STRESS-STRAIN : //‘,/
e
| T /4' e
| | AR
i i // J” - |
” — —
i ’ —_— “
S ,4{¢/ T |
o 7 1 j
2 | |
’ !
v/’/:l’ ”:}?/ !
- /S s »
UNIRRADIATED
| IRRADIATED AT 300°C
I !
— [RRADIATED AT 93°C
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IRRADIATED AT 454°C
0.2 0.4 086
08
STRAIN
The Engineering and True Stress-Strain Curves for Type 304
Stainless Steel at Room Temperature, Tested in the Unirradiated Condition
and after Irrsediation at Various Temperatures.
11
ORNL-DWG 67-10790
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T~ UNIRRADIATED
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/""“ ~ IRRADIATED AT 454°C
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// ¥ />~ L IRRADIATED AT 93°C
/ =1 IRRADIATED AT 300°C
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n, WORK HARDENING COEFFICIENT
0 0.2 0.4 0.6 0.8 1.0
€, TRUE STRAIN
Fig. 4. The Work-Hardening Cheracteristics Associated with the
Stress-Strain Curves Shown in Fig. 3., The arrows indicate uniform
strain as determined by point of maximum load.
Before examining the effects of neutron fluence, test temperature
et cetera, we should first consider the behavior in terms of microstruc-
tural changes and the interaction of dislocations with the irradiation-
produced defect clusters. At irradiation temperatures of approximately
350°C and lower "black spots" on the order of a few tens of angstroms in
diameter are observed in the microstructure of irradiated specimens. An
example of this type of damage for irradiation at 93°C is shown in Fig. 5.
At higher irradiation temperatures the spots have a larger size and
decreased density, as shown in Fig. 6. After irradiation at 371°C both
the spot density and yield stress (see Fig. 2) are decreased markedly.
Fig. 5.
Transmission Electron Micrograph of Type 304 Stainless
Steel Irradiated at 93°C. The black spots are defect clusters produced
by the irradiation.
- Fig. 6.
YE-9197
Trénsmissicn'Eleéfif@n}flfifirdgraph of Type 304 Stainless
Steel Irradiated at 177°C. The spots are larger and more widely
distributed than those in the specimen irradiated at 93°C (Fig. 4).
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13
Irregularly shaped pigggr-defects, probablyjfi}ecipitates, developed, but
these were widely enough spaced that they did not affect the yield stress.
At an irradiation temperature of 454°C the dot-like défect clusters were
completely absent. As shown in Fig. 7, there was extensive precipitation
at this temperature, including a heavy precipitate layer and an associated
denuded zone at the grain boundaries.
E
Fig. 7. Transmission Electron Micrograph Showing Precipitate
Particles Formed in Type 304 Stainless Steel During Irradiation at
454°C, Note the denuded zone adjacent to the boundary and the
extensive precipitation on the boundary.
“' These observationsiare~infgd¢& agreement with those of Armijo et al.®
who detected a dot-likeidgmagédlstructure in the same material irradiated
‘at 43 and 343°C to-fastunefit?éfiiflfienceé of 10?0 and 10%* neutrons/em?,
respectively. These authors report that the defects were considerably
larger in the specimen irféfiiatéd*to the higher fluence at thé‘higher
temperature.
14
Recent quantitative electron microscopy studies of irradiated face-
centered cubic metals have at various times claimed the dot defects to
be exclusively vacancy clusters and 1oops,7’8 interstitial clusters and
J_oops.,gilO or mixtures composed of small vacancy clusters and larger,
resolvable interstitial loops.llflz As these differences still have
not been resolved, we must at this point conclude that all can probably
be formed but that experimental circumstances (irradiation temperature,
flux, and fluence) determine the proportions in which each occur.
Transmission electron microscopy>> —©
of postirradiation deformed
single crystals of copper and molybdenum has shown channels in which the
radiation-induced defect structure has been eliminated. The interpreta-
tion is that glide dislocations sweep out or in some manner remove the
radiation-induced defects. The channels are generally clean except for
deformation-induced tangles and dipoles. The radiation defects are
completely eliminated from the channels®® and not simply pushed to the
edge of the channel, as was originally suggested.l3 Sharpl6 examined
annealed specimens containing channels and found no development of struc-
ture within the channels, as would be expected if they contained a high
density of point defects or peoint-defect clusters below the resolution
1imit of the microscope. The mechanism by which the moving dislocations
destroy the radiation-produced defects has not been determined. The