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ORNL-TM-2596.txt
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ORNL-TM-2596.txt
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v}
¢
.." RECEIVED BY DTIE JUL 231969
-~y
OAK RIDGE NATIONAL LABORATORY
operated by
UNION CARBIDE CORPORATION w
NUCLEAR DIVISION
for the
U.S. ATOMIC ENERGY COMMISSION
ORNL- TM-259¢6
Copy No. - ~33
Date - July, 8, 1969
FRACTIONAL CRYSTALLIZATTON REACTIONS IN THE SYSTEM LiF-BeF,-ThF,
R. E. Thoma and J. E. Riccil
ABSTRACT
Equilibrium and non-equilibrium crystallization reactions in the system
LiF-BeF,-ThF, are analyzed in relation to their potential application to
molten salt reactor fuel reprocessing. Heterogeneous equilibria in the
temperature range from the liquidus at 590°C to the solidus at 350°0C are
described quantitatively and in detail by means of ten typical isothermal
sections and by three temperature-composition sections. The implications
of metastable fractionatiom-~in this temperature interval are discussed
as & possible feed control step in reductive extraction reprocessing of
molten salt breeder reactor fuels.
NOTICE This document contains information of a preliminary nature
and was prepared primarily for internal use at the Oak Ridge National
Laboratory. It is subject to revision or correction and therefore does
not represent a final report.
QEIRIBUTION 08 TS SOCTIAIR & IRTHITE
This report wos prepored as an account of Government sponsored work. Neither the United States,
nor the Commission, nor any person acting on beholf of the Commission:
A. Makes any warranty or representation, expressed or implied, with respect to the accuracy,
completeness, or usefulness of the information contained in this report, or that the use of
any information, apparatys, method, or process disclosed in this report may not infringe
privotely owned rights; or
B. Assumes any liabilities with respect to the use of, or for damages resulting from the use of
any information, apparatus, method, or process disclosed in this report.
As used in the above, ‘‘person octing on behalf of the Commission’' includes any employee or
contractor of the Commission, or employee of such contractor, to the extent that such employee
or contractor of the Commission, or employse of such contractor prepares, disseminates, or
provides access to, any information pursuant to his employment or contract with the Commission,
or his employment with such contractor.
e e oo LEGAL NOTICE - om o o e oo e sy
-
CONTENTS
Abstract
P
Introduction v
. . .
Liguid-Soli
id Phase Reactions In The System L
m LiF-BeF,-ThF
4 - . a2
LEGAL NO TICE
This yeport WRE prepared a8 an account of Governtasnl aponaoud work. Neithel the United
States, nor e Commission, nor AnY parson Acling on Lebalf of the Commission:
A. Makes an¥ warranty oT represeuuuon, expressed of jraplied, with respect to the RCOU~
racy, completeness, oF usefulness of 1he information eonumed in this Teport, O that the use
of aay {nformatien, apparatus, method, ot process Alaclosed in thid report may oot infringe
privately owned rights; oF
B. Assumes any Javilities with reapoct to the use of, or for damages resulting from the
uge of any information, apparatus, method, or process discioped In this report.
As used in the above, ‘'perscen acting on bebaif of the Commission’ jnoludes eny €m=
pioyee of contractor of the Commliaszon: or smployee of such contractor, to the oxteut that
guch employse or coniractor of the Commission, oF employee of such contracior prepares,
d;uscmlnatei. or prqvlde. access 1o, any ipformation pur suant w0 nie emp&oyment or contract
with the Commigsiom oF nig employ ment with Buch contracior.
INTRODUCTION
The ORNL Molten Salt Reactor Program is devoted to the development
of molten salt breeder reactors which employ mixtures of molten fluorides
as core fluids. Until recently, the most promising approach to the
development of molten salt breeder reactors appeared to be a two-
region reactor with fissile and fertile materials in separate fuel and
blanket streams. Thorium would be carried in the blanket salt, in a
salt stream which would consist of a 'LiF-BeF,-ThF, mixture. Advances
in chemical reprocessing have provided evidence recently that 233pg and
possibly the rare earth fission products can be separated from mixed
thorivm-uranium salt by reductive extraction methods employing liquid
bismuth. This development, along with other design developments, makes
possible a single-fluid breeder reactor, one which has greater simplicity
and reliability than the two-fluid reactor. The fuel for the single
fluid reactor would be composed of 7LiF, BeF,, Th¥,, and 233U’F4, and
might be expected to contain ~ 12 mole ¢ ThF,. Optimization of the 7LiF
and BeF, concentrations is not complete, because the trade-off values
of several significant factors have not yet been established. These
include selection limitations imposed by the equilibrium phase behavior
of the LiF-BeF,-ThF, system (°>3UF, concentration will be only 0.2 mole
%, and is therefore of little conseguence in this connection), physical
properties such as viscosity, vapor pressure, thermal conductivity, and
the relations of LiF-BeF,;-ThF, composition to the development of
chemical processes for removal of protactinium and the lanthanides.
Effective separation of the rare earth fission products from
fluoride salt streams which contain thorium fluoride is the keystone to
development of semi-continuous reprocessing in single-fluid molten salt
reactors. Several methods for reprocessing spent LiF-BeF,-ThF,-UF, fuels
are currently under investigation. The method which is regarded as most
tractable for engineering development involves the selective chemical re-
duction of the various components into liguid bismuth solutions. at about
6009¢, utilizing multistage countercurrent extraction operations. The
current status of engineering development of this process has been
described by Whatley et a1.2 The initigl steps remove uranium and.
protactinium by reductive extraction.3 A strong incentive then exists to
remove the rare-earth fission products from the remaining salt. The most
nearly feasible approach to this separation seems to be their extraction
into bismuth alloy,3 even though the recycle volumes of extractant are
marginally acceptable. The efficiency of this separation step would
be greatly enhanced if the concentration of the rare earths in the
salt mixture were increased by at least tenfold, and if the residual
salt solutions were of a much lower concentration of thorium fluoride.
That the LiF-BeF,-ThF, phase diagram4 shows the occurrence of low
melting mixtures of low thorium fluoride content which are producible
from MSBR single-core fluids by metastable crystallization has suggested
the possibility that non-equilibrium fractionation reactions might be
exploited as a feed control step in the reductive extraction process.
Because of its relative complexity, the unpublished version of the
LiF-BeF,-ThF, phase diagram may experience less frequent or less
effective application in molten salt reactor technoclogy than is
warranted by the developments cited above. We therefore describe in
thig report further detailed aspects of equilibrium and non-equilibrium
behavior in the system.
LIQUID-SOLID PHASE REACTIONS IN THE SYSTEM LiF-BeF,-Thl,
Methods for interpreting polythermal and isothermal phase diagrams
are described extensively in an earlier report5 where the phase relation-
ships in a number of fluoride systems were agnalyzed in detail. Interpre-
tation of the equilibrium behavior in the system LiF—Bng-ThF44 (Figure 1)
iy somevhat more complex than for the systems analyzed because of the
occurrence of an unusual solid solution which is produced as the compound
3LiF.ThF,; crystallizes from LiF-BeF,-ThF, melts. The crystal phase of
nominal composition, 3LiF.ThF,, precipitates as a ternary solid solution
which, at its maximum in composition variability (near the solidus),
is described by a composition triangle with apices at LiF-Th¥F, (75-25
mole %), LiF-BeF,-ThF, (58-16-26 mole %), and LiF-BeF,-ThF, (59-20-21
mole %). Two substitution models may provide an explanation for the
single phase solid solution area: (1) a substitution of one Be*" ion
for a Li+ ion with the simultaneous formation of a 'I‘h4+ vacancy for every
four Be2+ ions substituted for Li+ ions to provide electroneutrality and
(2) substitution of a single Bt ion for a Li® ion with the simultaneous
+
formation of a Li vacaney. Model (1) would afford a solid solution
ORNL-LR-DWG 37420AR6
The, 1114
TEMPERATURE IN °C
COMPQSITION IN mole T
- LiF'4ThF4
LiF-ThF,
S LiF-2ThE,
3LiF-ThE, ss- 448 4
433 LiF -2ThF;
N
\/ A/
~
848 2LiF-BeF; 5001450 400 | 400 450 500
P as8 £ 360
Fig. 1. Polythermal Projection of the LiF-BeF,-ThF, Equilibrium Phase
Diggram.
limit in good agreement with the leg of the triangular area with the
lesser ThF, content wheregs model (2) would give a line extending from
3LiF.ThF, toward BeF,-ThF,; (60-40 mole ¢). This is a 1limiting line
vhich permits considerably higher ThF, content than that found experi-
mentally. Accordingly, it appears that both models are simultaneocusly
applicablé for the crystallization behavior of 3LiF-ThF, as it crystallizes
from LiF-BeF,-ThF, melts. Once the crystal structure of 3LiF.ThF, has
been established (a study of the structure is currently in progress6)
it will be possible to appraise the validity of these models.
Application of ternary phase diagrams to technology often requires
a knowledge of the identitiies and compositions of the various phases in
equilibrium at specific tempergtures. ©Such information is represented
by equilibrium phase diagrams. Typically, phase diagrams of ternary
systems are presented as projections of temperature-composition prisms
on their basal planes. When such schematic representation includes
liquidus temperatures, equilibrium crystallizafion and melting reactions
can be described in a quantitative manner. Here, the use of isothermal
sections is often valuable, particularly if the phase diagram is complex,.
The chief feature of the isothermal section is that it provides informa-
tion both about the identity and relative masses of coexisting phases.
The crystallization behavior of the 3LiF.ThF, ternary solid solution
determines the composition sequence as LiF-BeF,-ThF, melts are cooled.
A series of equilibrium isotherms is shown in Figs. 2 to 11, which
describe all the equilibrium reactions in the temperature interval from
590°C to 350°C, i.e., the liquidus-solidus interval of chief relevance
to the compositions which are likely to have application in molten salt
reactor technology, and in which all 3LiF.ThF, solid solution melting-
freezing reactions occur. Within this interval all the solid phases
of the system are involved. The equilibrium behavior of chief importance
to us is described further by the temperature-composition sections,
3LiF.ThF,-2LiF-BeF,, LiF.-ThF,-2LiF-BeF;, and LiF-2ThF,-2LiF-BeF,, shown
in Figs. 12-14 (schematic, not to scale).
ORNL-DWG 68-11676R
ThF, 111
. , TEMPERATURE IN °C
LiF+ 2ThFy LiF * 4ThE, COMPOSITION IN mole %
590°C
LiF - 2ThE,
2LiF-BeF,” LIF-ThE,
P 597
£ 568
3LiF - ThE,
£ 565
5
%0 550 £ 526
LiF BeF,
848 2|_iF-BeF2/5aof450 4001 400 450 500 555
P 458 £ 360
Fig. 2. Isothermal Section of the System LiF-BeF,-ThF, at 590°¢.
ORNL-DWG 68-11678R
Thig 1141
TEMPERATURE IN °C
COMPOSITION IN mole %
T=570°C
2L1F-BeF2 LiF - ThE,
£ 568
3LiF * Thi,
£ 565
S00
950 F 526
848 2LiF +BeFs 500?450 400 400 450 500 555
P 458 £ 360
Fig. 3. Isothermal Section of the System LiF-BeF,-ThF, at 570°C.
ORNL - DWG 68-{1679R
ThE, 111t
LiF+ 2ThF,
LiF - Thiy LiF - 4ThE,
3LiF * ThFy ss
TEMPERATURE IN °C
COMPOSITION IN mole %
LiF LiF +2Th,
562°C
LiF « Thi
3LiF ThE,
950 E£526
848 oLiF -BeF, 500]450 400| 400 450 500 555
P 458 £ 360
Fig. 4. Isothermal Section of the System LiF-BeF,-ThF, at 562°C.
0T
ORNL-DWG 68-11677R2
ThF; 1144
LiF * 2ThF,
, TEMPERATURE IN °C
LiF - 4Thf, COMPOSITION IN mole %
~490°C
LiF +2ThF,
2LiF *BeF,
LiF * Thi,
3LiF - Th,
L.iF e BeFa
848 2LiF°BeF2/ 1450 400| 400 450 555
P 458 £ 360
Fig. 5. Isothermal Section of the System LiF-BeF,-ThF, at 490°C.
1T
ORNL - DWG 68-11680R2
ThE, 1111
LiF « 4Thi,
TEMPERATURE IN °C
COMPOSITION IN mole %
Lif *2ThR, )
457°C
LiF « ThE;
3LiF + ThE,
LiF . - J BeF,
848 2LiF - BeF; 400] 400 450 555
£ 360
Fig. 6. Isothermal Section of the System LiF-BeF,-ThF, at 457°¢.,
¢t
ORNL-DWG 68-11675R
ThE, #H
TEMPERATURE IN °C
COMPOSITION IN mole %
447°C
LiF « 4ThE, &
LiF - 2ThF, £
LiF - Thi,
///'
// N
\/ — /> \/ : _
2LiF - BeF; 55
LiF
848
Fig. 7. Isothermal Section of the System LiF-BeF,-ThF, at 447°C.
£T
ORNL -DWG 69 ~5297
They 11
TEMPERATURE IN °C
COMPOSITION IN mole %
440°C
LiF - 4ThF, &
LiF « 2ThE,
/N
\J
LiF - ThE,
3LiF - ThE; l;'//
. ; 7 \/ B\ . L -
LiF & =
848 2LiF - BeF; 55
Fig. 8. Isothermal Section of the System LiF-BeF,-ThF, at 440°0C.
1
ORNL-DWG 68-11674
ThE, 1119
TEMPERATURE IN °C
COMPOSITION IN mole %
430°C
LiF + 4ThE,
LiF «2ThF,
LiF - Thiy
848 2LiF - BeF2 555
Fig. 9. Isothermal Section of the System LiF-BeF,-ThF, at 430°C.
T
ORNL-DWG 68-11673
Thi 1111
TEMPERATURE IN °C
COMPOSITION IN mole %
358°C
LiF < 4ThF,
LiF * 2ThF,
LiF- an-;,,
/’7 Y
848 2L|F BeFy— 500 555
Fig. 10. Isothermal Section of the System LiF-BeF,-ThF, at 430°C.
91
ORNL-DWG 68-11672
ThF, 1111
TEMPERATURE IN °C
COMPOSITION IN mole %
350°C
LiF: 4ThF,
LiF - 2ThF,
LiF+ Thi
3LiF-ThF,
/
/
- BeFa
848 2LiF-BeFy 555
Fig. 11. Isothermal Section of the System LiF-BeF,-ThF, at 350°C.
LT
18
The isothermal sections included in Figs. 2 to 11 are drawn to scale
and represent the experimental results which were the basis of the
previously published phase diza.g;f,rz_a,:n.‘4 Composition-temperature relations
in the LiF-BeF,-ThF, system for LiF concentrations greater than 50 mole
% are shown in detail in Fig. 15.
The straight lines appearing in Figs. 2 to 1l are tie-lines (or
"eonodes") connecting two phases which are in equilibrium. In Fig. 16,
point P, as a point on such a tie-line joining points b and z, represents
a mixture of the phases (or compositions) b and z with the mole fraction
of b equal to the ratio of line lengths zP/zb.
In the case of a mixture of three phases, such as the points a, b, ¢
making up the total composition at point P (Fig. 16), the relative
amounts of the phases a, b, ¢ making up P may be determined as follows,
with the three fractions defined as x of a, y of b, 1l-x-y of ¢. Then:
(1) Graphically: extend the line bP to fix the point z on the
line ac. Then y = zP/zb, and x = (zc/ac) (1-y).
(2) Analytically: 1let the fractions of the components A and B
at each of the four points (a, b, ¢, P) be
Aa Ab Ac AP’
Ba Bb BC Bp.
Then by similar triangles, we hagve
B
-B B -B
a z = "a ¢
= O
o
NU‘J
o
td
Z Ab_Ap
Then BZ = Bb - fiAb + BAZ Ba - Qfla + aAZ
Hence A = (Ba - Bb) tBAy - ah
B-.
2 7By < By + B
Then y =B - B
P2z
% " B
R
td
I
19
ORNL -DWG 69 - 5294
573
L,B= 2 LiF - BeF,
LsT = 3LiF. ThF,
565
!
P - 458°
" P."444°
LiF UQ+LW+LZB//
LyT :
3'ss Lyl +LIF+L B
3 LiF- ThF, | 2 LiF - BeF,
(LoT) (L,8)
Fig. 12. The Section 3LiF:ThF,-2LiF-BeF,
20
ORNL-DWG 69-5295
LT =Lif - ThF‘
LT, = LiF - 2ThF,
LT, = LiF - 4ThF,
LzB = 2LiF - BGFZ
LIQ + LT,
p-762°
LiQ
LIQ +LT, +LT,
LIQ+LT,
P-597°
LIQ+LT +LT,
LIQ+LT
LIQ+LT +L,7,, LIQ+L4T, +LiF /LlQ-H_iF
P-458°
~=— L1Q +LiF +L,B
P-444°
LT +L 5T, L10+LaTu ¥t 28 P-433°
L3T“”k<\\ L3T33+LZB
LiF - ThF, 2LiF - BeF,
(L) (L,B)
Fig. 13. The Section LiF.ThF,-2LiF.BeF,
21
ORNL—- DWG 69~ 5296
\ LIQ+ThF, LT =LiF - ThF,
/ LT, = Lif - 2ThF,
p_897o ' LT"—' LiF- 4ThF4
LIQ+ThF,+LT,
LIQ
LIQ+ LT4
P—T762°
LIQ+LTeLT,
Lch-LTz
/LIQ+ LiF
P-458°
LIQ+LiF+L.B
LIQ+ LT 2
LIQ+LT,#LT ““~4JQ+LZB
P-448° , - - = -
LIQ+LT,+L LA LaTu s LT LIQ +L4T,,
2 31;3 LIQ+L.T +L28
38 P-433°
LiF-2ThF, 2LiF-BeF,
(LT,) (L,8)
Fig. 14. The Section LiF.2ThF,-2LiF-BeF,
22
ORNL-DWG 68-942A
TEMPERATURES IN °C LiF « ThF, A&
COMPOSITION IN mole %
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AVAVAVAVAYA' e"’ V VA\'CVAVAVAVAV e N \V AN XY N S TS TN NI "-VAVAVAVAVAVAWVA'AVAVA
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Fig. 15. Phase Diagram of the LiF-BeF,-ThF, System for Compositions
50 - 100 mole % LiF.
23
B , ORNL DWG. 69-7559
A C
Fig. 16. Schematic Drawing for Use in Calculating Relative Fractions
of Coexisting Phases at Point P.
24
POTENTTAL APPLICATION OF FRACTIONAL CRYSTALLIZATION
IN CHEMICAL REPROCESSING
Under equilibrium conditions, the crystallization end-point in
three component systems such as in the LiF-BeF,-ThF, system, depends
on the "compatibility" or three solid phase triangles of the equilibrium
diagram. As an example, compositions in the triangle LiF - 3LiF-ThF,-
2LiF+BeF, have their crystallization end-point at the 444°C peritectic
reaction point. As noted previously,7 dynamic crystallization of
LiF-BeF,-ThF, mixtures does not follow the equilibrium crystallization
diagram exactly; instead, non-equilibrium crystallization proceeds
characteristically by sub-cooling (i.e., delayed crystallization under
dynamic cooling), and by incomplete recombination of liquid and solid
phases at the peritectic reaction points. Thus, liquids are produced
from mixtures which are of interest to us, primarily those containing
high concentrations of LiF, which are richer in BeF,; than their
equilibrium counterparts, and which crystallize as described by the
lower melting areas of the phase diagram. The consequence of non-
equilibrium fractionation is thus to produce liquid residues which are
lower in ThF, content than at equilibrium.
Let us examine the difference between equilibrium and non-equilibrium
crystallization behavior of a liquid composition that would partially
typify the reactions of MSBR salts. Suppose the composition ¢, LiF-
BeF,-ThF, (63-32-5 mole %), undergoes equilibrium crystallization.
On complete solidification, the frozen salt will consist of the three