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ORNL-TM-3007.txt
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ORNL-TM-3007.txt
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i |
~ OAK RIDGE NATIONAL LABORATORY
operated by
: UNION CARBIDE CORPORATION m
! NUCLEAR DIVISION
. for the
U.S. ATOMIC ENERGY COMMISSION
ORNL- TM~- 3007
-5 -
AN EXTENDED HYDRAULIC MODEL OF THE MSRE CIRCULATING FUEL SYSTEM
(Thesis)
W. C. Ulrich
“wr Submitted to the Graduate Council of the University of Tennessee in
partial fulfillment for the degree of Master of Science.
DISTRIBUTION OF THIS DOCUMENT IS UNLIMITED
e e e e LEGAL NOTICE - e m e s e e
This report was prepared as an account of Government sponsored work. Neither the United States,
nor the Commission, nor any person acting on behalf of the Commission:
A, Moakes any warranty or representation, expressed or implied, with respect to the accuracy,
completenass, or usefulness of the information contained in this report, or that the use of
any information, apparatus, method, or process disclosed in this report may not infringe
privately owned rights; or
B. Assumes any liabilities with respect to the use of, or for damages resulting from the use of
any information, apporotus, method, or process disclosed in this report. :
As used in the obove, '“person acting on behalf of the Commission® includes any employee or
contractor of the Commission, or employee of such coentractor, to the extent that such employee
or controctor of the Commission, or employee of such contractor prepares, disseminates, or
provides access to, any information pursuant to his employment or contract with the Commission,
or his employment with such contracter,
LEGAL NOTICE———
This report was prepared as an account of Government sponsored work. Nelther the United
States, nor the Commission, nor any person acting on behalf of the Comtmisaion:
A. Makes any warranty or representation, expressed or implied, with respect to the accu-
racy, completeness, or usefulness of the information contained in this report, or that the use
of any information, apparatus, method, or process disclosed in this report may not infringe
privately owned rights; or
B. Assumes any llabilities with respect to the use of, or for damages resulting from the
use of any information, apparatus, method, or process disclosed in this report,
Asp used in the above, '‘person acting on behall of the Commisaion® Includes any em-
ployee or contractor of the Commission, or employee of such contractor, to the extent that
such employee or contractor of the ( or employee of such tractor prepares, ORNL_TM_ 3007
disseminates, or provides acceas to, any information pursnant to his employment or coantract
with the Commigesion, or his employment with such contractor.
Contract No. W-TLOS-eng-26
REACTOR DIVISION
AN EXTENDED HYDRAULIC MODEL OF THE MSRE CIRCULATING FUEL SYSTEM
W. C. Ulrich
Submitted to the Graduate Council of the University of Tennessee in
partial fulfillment for the degree of Master of Science.
JUNE 1970
OAK RIDGE NATIONAL LABCRATORY
Oak Ridge, Tennessee
operated by
UNION CARBIDE CORPORATION
for the
U. 5. ATOMIC ENERGY COMMISSION
ver e TS DOCUMENT 15 UNLLIMITES
BISTRIBUTIOH OF TI5 DOCUMENT 15 URLLIALED
(3§
5
ACKNOWLEDGEMENTS
The author is indebted to Dr. J. C. Robinson of the University of
Tennessee for the overall guidance he provided on this work. The teaching
skill, patience, and help he offered at critical periods is greatly
appreciated,
Thanks are due also to Dr, J, E, Mott of the University of Tennessee
for several valuable suggestions which he made during the development of
the hydraulic model,
The assistance of the management of Oak Ridge National Laboratory*
in granting the author the necessary leave of absence to pursue his studies,
and in furnishing the use of computer facilities, graphic arts, and repro-
duction services in connection with the publication of this thesis is
gratefully acknowledged.
The author also wishes to thank the United States Atomic Energy
Commission for the Traineeship he was awarded that enabled him to under-
take the academic work of which this thesis is a part.
It is a pleasure to thank Mrs. Annabel Legg for the efficient,
careful way in which she typed the manuscript.
Lastly, the author wishes to thank his wife for her support, under-
standing, and encouragement during what must have been a difficult time
for her, Without it, none of this would have been possible.
*
Operated for the United States Atomic Energy Commission by Union
Carbide Corporation.
iii
ABSTRACT
The hydraulic portion of a combined hydraulic-neutronic mathe-
matical model for determining the effects of helium gas entrained in the
circulating fuel salt of the Molten Salt Reactor Experiment on the neutron
flux-to-pressure frequency response was extended to include effects due
to the fuel pump and helium cover-gas system.
The extended hydraulic model was combined with the original neu-
tronic model and programmed for computations to be made by a high-speed
digital computer,
By comparing the computed results with experimental data, it was
concluded that pressure perturbations introduced by the fuel pump were
the main source of the naturally occurring neutron flux fluctuations in
the frequency range of one to a few cycles per second.
It was also noted that the amplitude of the neutron flux-to-
pressure frequency-response function was directly propcrtional to the
pressure in the fuel-pump bowl; however, further work will be required
before completely satisfactory results are obtained from the extended
model, Recommendstions are proposed which should prove useful in future
modeling of similar hydraulic systems.
iv
TABLE OF CONTENTS
CHAPTER PAGE
INTRODUCTION & v 4 & & o o o o o o o o o s o s o o s o« o o o o o« o 1
1., DESCRIPTION OF THE OPEN-IOOP MODEL . & 4 4 o o o o o s o o« L
2. DESCRIPTION OF THE EXTENDED MODEL & v & & « & o o o o o o o o 9
Physical Characteristics of the Fuel Pump and
Fuel=Pump BOWL . . . v &« v ¢« ¢ o o o o o o o o o o s « o 9
Assumptions Made in the Development of the Model . . . . . 11
Procedures Used in Deriving the Equations for the Model . . 14
3. RESULTS OF CALCULATIONS MADE WITH THE EXTENDED MODEL
COMPARED TO EXPERIMENTAL DATA . . & ¢ ¢ 4« o « o o & o o + & 30
L., CONCIUSIONS AND RECOMMENDATIONS o & v & ¢ « « o « o o o o o« « 37T
LIST OF REFERENCES . & v 4 & 4 ¢ 4 « o o o o o o o « o o« s o o o o H1
APPENDIX - . . -* * * * * 2 * * - . . - . . * . . . . - - - - . . . uB
LIST OF FIGURES
FIGURE
l.
Model Used to Approximate the Molten Salt Reactor
Experiment Fuel Salt TloOP « v ¢ o + o + & o o &+ o o o o o
Extended Hydraulic Model of the Molten Salt Reactor
Experiment Fuel Sall LoOP ¢ v ¢ ¢ o o o o o o o o o o
Molten Salt Reactor Experiment Fuel Pump and
Fuel-Pump BOoWl., . . o & ¢ ¢ o o o o ¢ o o o o o o s a o o
Hydraulic Performance of the Molten Salt Reactor
Experiment Fuel PumpP . ¢ o ¢ ¢ ¢ o« o &+ o o s o o o s+ o
Square of the Modulus of the Pressure in the Molten Salt
Reactor Experiment Fuel-Pump Bowl; Case 1: F = 1.0,
AP14 = 0.0, AP1s = 0.0; Case 2: APja = 1.0, AP35 = 0.0,
= 0.0 o o o o o o o s o o o ¢ o o a o o o o o s s o o
Modulus of the Neutron Flux-to-Pressure Irequency-Response
Function for the Molten Salt Reactor Experiment e s o o o
vi
PAGE
PO
10
12
33
36
Symbol
LIST OF SYMBOLS
Description
area
orifice coefficient for fuel salt
orifice coefficient for gas
concentration of ith'group of delayed neutron precursors
conversion constant from fission rate to the desired
units for power density
heat capacity of the moderator at constant pressure
neutron diffusion coefficient
fuel pump forcing function (head delivered)
acceleration due to gravity
gravitational constant
heat transfer coefficient
enthalpy of the fuel salt
enthalpy of the gas
fuel pump head at normal operating conditions
thermal conductivity of the moderator
distribution, or flow, parameter for two phase flow
mass flow rate
fuel salt mass flow rate
gas mass flow rate
mass
mass of fuel salt
vii
Symbol
viii
Description
mass of gas
original or steady-state condition (subscript)
heated perimeter
wetted perimeter
pressure
heat flux
fuel pump veoclumetric flow rate
power density
universal gas constant
Iaplace-transformed time variable
slip velocity ratio (ratio of gas velocity to fuel salt
velocity)
time variable
absclute temperature
fuel salt temperature
gas temperature
moderator temperature
temperature of wetted perimeter (wall temperature)
internal energy for the fuel salt
internal energy for the gas
volume of fuel salt
volume of gas
velocity of the fuel salt
veloclity of the gas
velocity of the neutrons (one group)
Symbol
Superscript
ix
Description
space variable
space variable
gas void fraction
delayed neutron fraction
delayed neutron fraction for the ith group
fraction of the "unit cell" power density generated in
the fuel salt
deviation about the mean, incremental quantity, or per-
turbed guantity
decay constant for the ith group of delayed neutron
precursors
number of neutrons produced per fission
density of the fuel salt
density of the gas
density of the moderator
absolute value of the slope of the fuel pump head —
capacity curve at the normal volumetric flow rate of the pump
macroscoplic neutron absorption cross section
macroscopic neutron fission cross section
total wall shear stress due to friction
neutron flux
fuel pump bowl volume
the Laplaclan, or differential, operator
average
INTROTDUCTION
An analytical model for determining the void fraction of helium
circulating in the Molten Salt Reactor Experiment (MSRE) fuel salt loop
by relating neutron flux to pressure using frequency response techniques
was formulated by Robinson and Fry.! The hydraulic portion of this com-
bined neutronic-hydraulic analytical model was not complete, however, in
that it did not contain a specific representation of the fuel pump and
fuel-pump bowl. (See Fig, 1.) Omission of these two items resulted in
an open=-loop hydraulic system which was closed by applying boundary con-
ditions® which approximated their effects on the system,
The scope or purpose of the work described below includes (l) ex-
tending the hydraulic portion of the original model by explicitly in-
cluding the fuel pump and fuel-pump bowl to close the loop (see Fig. 2),
(2) combining the extended hydraulic model with Robinson and Fry's original
neutronic model to calculate the frequency response of neutron flux to
pressure, and (3) attempting to validate the mathematical models by com-
paring results obtained from experimental measurements with predictions
made by the two models,
ORNL—DWG 68 -8417
OQUTLET
INLET T
A !
L, UPPER PLENUM Lg
el
. — . — e —————— e dma m——— e
CHANNELED
REGION
T
#Ls L/ LOWER PLENUM \J
FIGURE 1. Model Used to Approximate the Molten Salt Reactor
Experiment Fuel Salt Loop
ORNL-DWG 70-1376
He (9) 0 e
FUEL-PUMP
BOWL
13
FUEL PUMP
G
@
J\
UPPER PLENUM
CHANNELED
REGION
LOWER PLENUM
FIGURE 2. Extended Hydraulic Model of the Molten Salt Reactor
Experiment Fuel Salt Loop
CHAPTER 1
DESCRIPTION OF THE OPEN-LOOP MODEL™
The technique for determining the wvoid fraction in the MSRE
circulating fuel salt consists of analyzing fluctuations in the neutron
flux signal caused by induced pressure fluctuations in the fuel-pump bowl,
In the development of the analytical model, the compressibility of the
entrained gas was postulated as the mechanism having the greatest
effect on that reactivity induced by pressure perturbations. The primary
governing equations are, therefore, the equations of state, conservation
of the mass of the gas, of mass of the fuel salt, of momentum, of energy,
of neutrons, and of delayed neutron precursors. In particular, with the
assumption of one-dimensicnal flow, the governing egquations are:?
Equation of state for the gas,
o = P/RT, (1)
g
Conservation of mass for the gas,
o 2
ST (00 + 35 (o 70) = o (2)
Conservation of mass for the fuel salt,
5 Toe(l - Q)] + 5 [opVp(i - @] = O (3)
ot LPr 9z Pf'f '
Conservation of momentum for the gas-salt mixture,
3
3t legVe(l ~a) + oV 0] + 7?; [ogVE(1 = @) + p Vi) =
@
oP _ W
"8 % T Wwd [l - @)+ pale.
The assumed relationship between Vf and Vg is
Conservation of energy in the salt-gas mixture,
<
St [quf (l - a) + Dguga] + Dz f f £ (l @) + ngghgoc]
ap
h on
A TR
Conservation of energy in the graphite moderator,
55IM
o Oy <2 = (- 9) Wiy M
()
(5)
(6)
(7)
(8)
Coulomb's law of ccoling:
Q2
{1
h(TW ~ Tf). (9)
Power density,
= C I ¢ . (10)
Conservation of neutrons (one-group diffusion model),
&
V-l'@g = V-DVo + [v(l - B)Z -z J¢ +y %, C (]_1)
n ot f a Lo MYy
1=1
Precursor balance equations,
ic—i-— Zcb-?xC“"‘é'“(VC) (12)
t = Piver i¥1 T Jz i)
fori=1,2, . . . . 6.
Since the interest is in small deviations about steady state, it
was assumed that linearized representation of the governing equations (1)
through (12) would adequately describe the system. It was further assumed
that velocity fluctuations would not significantly affect the precursor
balance, and that the fluctuations in the density of the gas are propor-
tional to fluctuations in the pressure., This latter assumption is based
on the linearized version of Eq. (1}, i.e.
bo, = o, (BT (13)
The last term of Egq. (13) was dropped because of the larger energy input
necessary to change the temperature compared to that required to change
the pressure.
With the assumptions set forth above, the linearized equations
generated from Egs. (1) through (6) can be solved independently of those
obtained from Egs, (7) through (12). The former set of equations is re-
ferred to as the hydraulic model and the latter set as the neutronic model,
The dependent variables in Egs. (1) through (6) are Vs Vg, Py
P, and S. This set can be reduced to a set of three coupled differential
equations with three dependent variables in their linearized version.
The dependent variables retained in these studies were ANf, N, and AP.
Therefore, the equations defining the hydraulic model were transformed to
the frequency domain and written as
dX{z,s
A(z,s) ——éz*"l - B(z,s) X(z,s8) = 0, (1k)
where X(z,s) is the column matrix
AVf(Z) S)
X(z,s) = |2a(z,s) (15)
AP (z,8)
and A(z,s) and B(z,s) are 3 x 3 square matrices.
The solution to Eq. (1k) is
X( z + Az,s) = exp[Q(s) Amflix(z,s) , ' (16)
where
Z2+A\7
) = 5 et @, (27)
and Q(z’,8) = A"1(z,5) B(z,8) .
The matrix expfi@(s) Az can be evaluated using matrix exponential
techniques similar to those described in Reference 6. Before the solution
can be completed, the boundary conditions appropriate to the system must
be specified,
To assign boundary conditions, a physical description (model) of
the actual system must be considered. The model chosen to represent the
more complex actual system is presented in Fig. 1, page 2. In particular,
six regions were chosen:
1. the region from the primary pump to the inlet of the down-
comer, Lj:
2., the downcomer, Lg;
3. the lower plenum, Lz;
L., a large number of identical parallel fuel channels*, Lg:
5. the upper plenum, Lg: and
6. the region from the reactor vessel to the primary pump, Le.
The, perhaps, significant features left out of the physical model
are the heat exchanger and details of the pump bowl. The omission of the
heat exchanger will certainly restrict the lower frequency of applicability
of the neutronic model, but 1t is believed that this would not affect the
hydraulic model, The effects of the pump bowl on the system were approxi-
mated by the boundary conditions between regions 1 and 6.
The matrix represented by the exponential term of Eq. (16) was gene-
rated for each region., Then, continuity equations were applied between
each region, along with the pressure fluctuations inserted at the pump bowl,
to permit the solution of the closed-loop system; i.e., the output of
region 6 was the input to region 1. This permitted the evaluation of the
void fraction distribution up through the MSRE core, which will be required
for the solution of the egquations describing the neutronic model.
*
The reactor actually consists of hydraulically different parallel
channels, but to date no attempt has been made to model them,
CHAPTER 2
DEVELOPMENT OF THE EXTENDED MODEL
Physical Characteristics of the Fuel Pump and Fuel-Pump Bowl?”
In discussing the extended hydraulic model of the MSRE circulating
fuel system, it may be helpful to begin with a brief description of the
physical characteristics of the fuel pump and fuel-pump bowl which are
shown in Fig. 3.
The fuel-salt circulation pump is a centrifugal sump-type pump with
an overhung impeller. It is driven by an electric motor at ~ 1160 rpm and
has & capacity of about 1200 gpm when operating at a head of 48.5 ft., The
36-in.-diameter pump bowl, or tank, in which the pump volute and impeller
are located, serves as the surge volume and expansion tank in the primary
circulation system.
The pump bowl, or tank, is about 36 in. in diameter and 17 in. high
at the centerline. The normal fuel salt level in the bowl is about 11 in.
from the bottom, measured at the centerline,
A bypass flow of about 60 gpm is taken from the pump-bowl discharge
nozzle into a ring of 2-in.-diameter pipe encircling the vapor space inside
the pump bowl, This distributor has regularly spaced holes pointing down-
ward toward the center of the pump bowl, The bypass flow is sprayed from
these holes into the bowl to promote the release of fission product gases
to the vapor space.
The bypass flow circulates downward through the pump bowl and re-
enters the impeller. The spray contains a considerable volume of cover
ORNL-DWG 69- 1017241
SHAFT
PURGE
OFFGAS
LINE
BUBBLER
' / = | SPRAY RING
1OOE I!J / LI
F —_Z
E -'L_'—'~;~- -
: _
7 DISCHARGE
i MPELLER
VOLUTE o {}_ - peL
T PUMP BOWL
SUCTION
FIGURE 3. Molten Salt Reactor Experiment Fuel Pump and Fuel-Pump Bowl
0T
11
gas in the liquid, and the tendency for this entrainment to enter the pump
is controlled by a baffle on the volute. Tests indicated that the liquid
returning to the impeller will contain 1 to 2 volume percent of gas.
A purge flow of about 4.2 std liters/min of helium is maintained
through the pump bowl to act as a carrier for removing fission-product
gases and to control the pressure in the system.
Assumptions Made in the Development of the Model
To extend the hydraulic model to include the fuel pump and fuel-
pump bowl, it was necessary to make some assumptions concerning the various
regions involved as shown in Fig., 2, page 3.
Including the fuel pump and fuel-pump bowl in the model actually
introduced four components into the system: (1) the fuel pump itself,
(2) the bypass flow connections, (3) the fuel-pump bowl, and (4) the helium
supply and removal system, The assumptions made for each of these com-
ponents are listed below.
1. Fuel Pump
Assume that the relative concentration of gas to fuel salt does not
change as the fluid passes through the fuel pump, This assumption was made
because the residence time of material in the pump is very short, i.e.,
there is practically no holdup of circulating fluid in the pump.
Further assume that the 1150-rpm fuel pump head-capacity curve
(Fig. 4) can be represented by an equation such as
é_g - H- oq. (18)
H ,TOTAL HEAD (ft)
60
50
40
30
20
10
ORNL-DOWG 64-3998 R
IMPELLER DIAM: 11 Y5 in. / CONSTANT
MOLTEN-SALT TEMPERATURE: 1200°F ~¢ RESISTANCE )
iy, ey /
e
y
\q\/
> \HSOrpm
I’
- /
~Y 7
~ ’,
7
/41030
[~
L / ==
9= —— 1L S L
/ / L7 ~dro0 T
'h-fh .
_ ™~ =~ 600 s
=~ 4\./ ™~
PUMP HYDRAULIC / A
BALANCE LINE -+
200
FIGURE L.
400 600 800 1000 1200 1400
Q , FLOW RATE (gpm)
Hydraulic Performance of the Molten Salt Reactor Experiment
Fuel Pump
1600
ol
13
2. Bypass Flow Connections
For the 60-gpm bypass flow that is diverted from the pump discharge
and sprayed into the fuel-pump bowl, assume that this connection (region 11)
can be considered as an orifice and the flow rale represented by an equation
of the form®
Myy; = A13C13./20(Ps - P13) . (19)
At steady-state conditions (no change of level in the fuel-pump
bowl) the amount of fluid returning to the main loop flow across the baffle
on the volute at the pump suction is equal to the amount of bypass fluid
leaving the main loop at the pump discharge through region 11, Therefore,
assume that the bypass flow connection identified as region 12 can also be
considered as an orifice and the flow rate represented by an equation of
the form
My = AjLis,./20(P13 - Pg) . (20)
It is further assumed that Egs. (19} and (20) can each be written
as two separate equations: one for the fuel salt mass flow rate, and one
for the gas mass flow rate. The orifice coefficients will be different
depending on which material is being considered. Thus we have
Bryy T Allcfll\/gpfll(P9 - Pis) (21)
m = AllC
g1l gllx/épgli(Pe - P13) , (22)
Men = Alchlz\/épfle(Pl3 - Pg) (23)
1k
and
me = M, Vo, (Piz- o) - (L)
3. Fuel-Pump Bowl
The fuel-pump bowl (region 13) is a two-component (gas and fluid)
region, and it is assumed that each region is a separate, well-mixed
volume because the residence time of helium in the gas space is on the
order of five minutes, and the fluid is agitated by the spray.
4. Helium System
The helium inlet and outlet pressures are either known or assumed
to be known, and the assumption is made that the flow of helium into and
out of the fuel-pump bowl gas space can be represented by orifice-type
equations such as
mg14 = Al4cg14\/20g14 (P14 - Pl3) (25)
for the inlet (region 1k),
and
mgl5 = A15Cg15 \/20%15 (Plj - P15) - (26)
for the outlet (region 15),
Procedures Used in Deriving the Eguations for the Model
Using the assumptions discussed above, and writing mass balance
equations for the gas and fuel salt across the various regions, a set of
13 simultaneous equations was cobtained.
1. Fuel salt mass balance for the fuel-pump bowl:
fas _
at = Tri1 0 Meap 0 (27)
———"
15
or expressing the mass flow rates in terms of fuel salt density, void
fraction, fuel salt velocity and flow areas, this becomes
delB
i = [ep(1 - o)V, Al - [op(1 - )V, Ay (28)
2. Gas mass balance for the fuel-pump bowl:
aMm
—E1l3 _ - -
dt - mg11 mg12 * mg14 mng ? (29)
or
s
= oV _ A - oV _ A + V A - V A . 0
dt (pg g )11 (pg g )12 (pg g )14 (pg g )15 (3 )
3. Pressure-head relationship for the fuel pump:
From Equation (7)
Po - Pg
_— = H - OQ . (31)
P
But
Tp
Q = _—..:a » (32)
o
SO
or
[ep(1 - @) + p alg + [pa(1 - @) + p ] |
Po - By - H—Z R B (P A)a, (3)
16
4, TFuel salt mass balance for the fuel pump:
me, = Mg (35)
or
[pp(1 - @) VAL, = [ep(l - @) VAT . (36)
Assuming that Prg Pro and since A, = Ag, this reduces to
(L-a) V], = [(1-0) Ve, (37)
5. Gas mass balance for the fuel pump: