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ORNL-TM-3257.txt
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=
B “\"_fl B
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¥
unie C 1B 05BBET0 3 g S NUCLEAR DIVISION
U.S. ATOMIC ENERGY COMMISSION % /
ORNL- TM - 3257
FEB 10 1972
DATE ISSUE: _
SR e
ENGINEERING DEVELOPMENT STUDIES FOR MOLTEN-SALT
BREEDER REACTOR PROCESSING NO. 7
L. E. McNeese
NOTICE This document conicins information of a preliminary nature
ond was prepored primarily for internal use at the Oak Ridge MNational
Loboratory. 1t is subject to revision or correction and therefore does
not represent a tinal report.
ORNL-TM-3257
Contract No. W-TL05-eng-26
ENGINEERING DEVELOPMENT STUDIES FOR MOLTEN-SALT
BREEDER REACTOR PROCESSING NO. T
L. E. McNeese
FEBRUARY 1972
OAK RIDGE NATIONAL LABORATORY
Oak Ridge, Tennessee 37830
operated by
UNION CARBIDE CORPORATION
for the
U.S. ATOMIC ENERGY COMMISSION
ii
Reports previously issued in this series are as follows:
ORNL-4365
ORNI-L4366
ORNL-TM-3053
ORNL~-TM-3137
ORNL-TM-3138
ORNL~-TM-3139
ORNL-TM-31k0
ORNL-TM-31k1
Period
Period
Period
Period
Period
Period
Period
Period
ending
ending
ending
ending
ending
ending
ending
ending
July 1968
September 1968
December 1968
March 1969
June 1969
September 1969
December 1969
March 1970
iid
SEMICONTINUOUS REDUCTIVE EXTRACTION EXPERIMENTS IN,A MILD-STEEL
FACILITY © v v v v v 6 o o o o o o o o« o o o s o s o o o o o
CONTENTS
Page
SUMMARIES ¢« v v v v v o v o o o o o o o o o o o o o o o v
1. INTRODUCTION « « & v o ¢ o o v o v v v o e e e e e e e 1
2. ANALYSIS OF THE FLUORINATION--REDUCTIVE EXTRACTION AND METAL
TRANSFER FLOWSHEET . . o ¢« ¢« & ¢ v v v o v v 0 v v 4 o o v o v W 2
2.1 Distribution of Rare-Earth and Alkaline-Earth Elements Be-
tween Molten Salt and Bismuth Containing Reductant 2
2.2 Isolation of Protactinium Using Fluorination~~Reductive
Extraction « o v v v 6 6 e v e e b e e e e e e e e e e 3
2.3 Removal of Noble Metals with the Fluorination--Reductive
Extraction Flowsheet . « . + ¢« ¢« v ¢« ¢ o o o o 10
2.4 Halogen Removal in the Uranium Removal System . . . . . 12
3. DEVELOPMENT OF A FROZEN~-WALL FLUORINATOR: DESIGN CALCULATIONS
FOR INDUCTION HEATING OF A FROZEN-WALL FLUORINATOR . . . . 16
3.1 Effects of Wall Temperature, Current, Frequency, and Fluori-
nator Diameter on the Thickness of the Frozen Film . . . . 16
3.2 Control of Frozen Film Thickness, and Approximate Dynamics
Of Freezing .+ « o o o o o o s o o o o o o o o o o 23
3.3 Power Requirements for an Experimental Fluorinator . . 26
4. DEVELOPMENT OF THE METAL TRANSFER PROCESS .+ + v v o + . . 29
4.1 Equipment and Materials Used for Experiment MTE-1 . 29
4.2 Experimental Procedure .+ . « « « & o o + o o« o« o o o . 33
4.3 Experimental ResultsS .+ « o « & v « v o o & o o o« o o o o 35
4.4 Postoperational Equipment Examination . . . L5
4.5 Design and Testing of a Carbon-Steel Pump Having Molten-
Bismuth Check Valves .« v « +v v v o o o o o o o o o o L6
5. STUDY OF THE PURIFICATION OF SALT BY CONTINUOUS METHODS L6
5.1 Batch Treatment of Salt for Oxide Removal . . . 48
5.2 Measured Flooding Rates During Countercurrent Flow of Molten
Salt and Hydrogen or ATgOn . . « « « « o o« « o+« s Lo
6.
52
iv
CONTENTS (Continued)
6.1 Preparation for Mass Transfer Experiments . . .
6.2 Mass Transfer Experiment UTR-1 . o &+ 4 & « o
6.3 Mass Transfer Experiment UTR-2 . . « . + . . .
MEASUREMENT OF AXIAL DISPERSION COEFFICIENTS IN PACKED
.1 Experimental Results .+ « ¢ o o« &« « ¢« ¢« o o« o &
T.2 Comparison of Results with a Published Correlation
REFERENCES . ¢ ¢ ¢ v ¢ v v v v v v v v v v o 0 o o
SUMMARIES
ANALYSIS OF THE FLUORINATION--REDUCTIVE EXTRACTION
AND IIETAL TRANEFER FLOWSHEET
Recently obtained data on the distribution of several rare earths
between molten salt and bismuth containing reductant have been used “n
additional calculations made to identify the important operating para-
meters in the flowsheet and to determine the optimum operating condi-
tions. The behavior of fission products more noble than uranium in the
fluorination--reductive extraction process has also been considered, and
the effects of these materials on the reactor breeding ratio have been
calculated. Calculations were also carried out to determine the heat
generation rates associated with the decay of halogen fission products
that will be removed by fluorination.
DEVELOPMENT OF A FROZEN-WALL FLUORINATOR: DESIGN CALCULATIONS
FOR INDUCTION HEATING OF A FROZEN-WALL FLUORINATOR
Calculations were made to show the effects of coil current, fre-
quency, wall temperature, and fluorinator diameter on the thickness of
the frozen salt film in a continuous fluorinator that employs high-fre-
quency induction heating. An approximate analysis of the dynamics of
frozen film formation was carried out, and methods for controlling the
frozen film thickness were examined. Calculations were also carried
out to estimate the power requirements for a 5-ft-long experimental
fluorinator that employs rf heating.
DEVELOPMENT OF THE METAL TRANSFER PROCESS
The first engineering experiment (MTE-1) for studying the removal
of rare earths from single-fluid MSBR fuel salt by the metal transfer
process was completed during this reporting period. The main objective
of the experiment was to demonstrate the selective removal of rare earths
(La and Nd) from a fluoride salt mixture containing thorium fluoride.
The experiment was performed at 660°C in a 6-in.-diam carbon-steel vessel,
vi
which contained two compartments interconnected at the bottom by a pool
of molten bismuth that was saturated with thorium. One compartment con-
tained fluoride salt to which 2 mCi of llwl\Td and a sufficient quantity of
LaF3 to produce a concentration of 0.38 mole % had been added. The
second compartment contained LiCl.
The distribution coefficients for the rare earths between the fluo-
ride salt and the thorium-saturated bismuth were relatively constant
throughout the run and were in agreement with expected values. The dis-
tribution coefficients for the rare earths between the LiCl and the thorium-
saturated bismuth were higher than anticipated during the first part of the
run but approached the expected values near the end of the run.
Approximately 50% of the lanthanum and 25% of the neodymium originally
present in the fluoride salt were removed during the run. The rates at
which the rare earths were removed are in close agreement with expected re-
moval rates; however, the rare earths did not collect in the lithium-bismuth
solution (with which the LiCl was contacted) as expected. Instead, most of
the rare earths were found in a 1/8-in.-thick layer of material located at
the interface between the LiCl and the thorium-saturated bismuth. It is
believed that the presence of oxide in the system may account for the ac-
cumulation of the rare earths at this point.
STUDY OF THE PURIFICATION OF SALT BY CONTINUOUS METHODS
The system was charged with 28 kg of salt (66-3L4 mole % LiF-Bng),
and ten flooding runs were carried out using hydrogen and argon. During
these runs, salt flow rates of 50 to 400 cm3/min were used with argon
and hydrogen flow rates of up to 7.5 and 30 liters/min, respectively.
The temperature of the column was 700°C in each case. The pressure drop
across the column increased linearly with increased gas flow rate; however,
the salt flow rate had only a minor effect on pressure drop. The maximum
flow rate possible with the present system is about 19% of the calculated
flooding rate.
vii
SEMICONTINUOUS REDUCTIVE EXTRACTION EXPERIMENTS
IN A MILD-STEEL FACILITY
Following routine H,-HF treatment of the bismuth and the salt in
the system, the phases wire transferred to the respective feed tanks.
Then 90 g of purified LiF—UFh eutectic salt was added to the salt phase
to produce a UFh concentration of about 0.0003 mole fraction for the
first mass transfer run (UTR-1). Hydrodynamic performance during the
140-min run was excellent, and ten pairs of bismuth and salt samples
were taken. The column was operated at 62% and 76% of flooding (at a
bismuth-to-salt volumetric flow rate ratio of unity); nevertheless, vir-
tually none of the uranium was extracted from the salt due to an oper-
ational difficulty that prevented reductant from being added to the bis-
muth.
Dissolution of thorium in the bismuth feed tank in preparation for
the second mass transfer experiment proceeded slowly as the result of
poor mixing in the tank. In run UTR-2, 95% of the uranium was extracted
from the salt. The run was made with a 200% excess of reductant over
the stoichiometric requirement and with bismuth and salt flow rates of
247 ml/min and 52 ml/min, respectively. These flow rates are equivalent
to about 77% of flooding. This experiment represents the first known
demonstration of the continuous extraction of uranium from molten salt
into bismuth containing reductant. The results indicate that high
uranium removal efficiencies can be obtained in a packed column having
a reasonable length.
MEASUREMENT OF AXTIAL DISPERSION COEFFICIENTS IN
PACKED COLUMNS
We have continued our measurements of axial dispersion in packed col-
umns during the countercurrent flow of fluids having high densities and a
high density difference. These experiments (which use mercury and water)
were intended to simulate the conditions in packed columns through which
bismuth and molten salt are in countercurrent flow. Results reported
viii
previously for a 2-in.-ID column packed with 3/8-in. Raschig rings are
compared with data obtained during this reporting period for 1/4-in.
Raschig rings, 1/4-in. solid cylinders, and 1/2-in. Raschig rings. In
each case, the axial dispersion coefficient was independent of the dis-
persed-phase (mercury) flow rate. Dispersion coefficients for 3/8- and
1/2-in. packing were also independent of the continuous-phase (water)
flow rate; their values were 3.5 and 4.8 cm2/sec, respectively. Data
for the 1/4-in. packing indicate that the dispersion coefficient is in-
versely proportional to the continuocus-phase flow rate. The data ob-
tained during this study are compared with a published correlation of
axial dispersion coefficient data. The present data are found to be
in good agreement with the published correlation; this is remarkable
since the correlation was developed from data obtained with systems
having density differences between one and two orders of magnitude less
than the density difference of the mercury-water system.
1. INTRODUCTION
A molten-salt breeder reactor (MSBR) will be fueled with a molten
fluoride mixture that will circulate through the blanket and core regions
of the reactor and through the primary heat exchangers. We are develop-
ing processing methods for use in a close-coupled facility for removing
fission products, corrosion products, and fissile materials from the
molten fluoride mixture.
Several operations associated with MSBR processing are under study.
The remaining parts of this report describe: (1) optimized conditions
for operation with the combined flowsheet that utilizes both fluorination--
reductive extraction and the metal transfer process, and results of calcu-
lations showing the effect of noble-metal removal time on reactor breeding
performance and the heat generation rates associated with decay of the
halogen fission products; (2) results of calculations that show the sen-
sitivity of the frozen film thickness in a continuous fluorinator heated
by high-frequency induction heating to coil current, frequency, wall temp-
erature, and fluorinator diameter; (3) results of the first engineering
experiment for demonstrating the metal transfer process for removal of
rare-earth fission products from fluoride salt mixtures; (4) studies of
the continuous purification of salt; (5) experiments made in a mild-steel
reductive extraction facility to demonstrate the extraction of uranium
from molten salt by countercurrent contact with bismuth containing reduc-
tant; and (6) measurements of axial dispersion in packed columns during
the countercurrent flow of mercury and water. This work was carried out
in the Chemical Technology Division during the period April through June
1970.
2. ANALYSIS OF THE FLUORINATION--REDUCTIVE EXTRACTION
AND METAL TRANSFER FLOWSHEET
M. J. Bell L. E. McNeese
A flowsheet that uses fluorination--reductive extraction and the
metal transfer process for removing protactinium and the rare earths
from the fuel salt of a single-fluid MSBR has been described previously.l
Calculations to identify the important operating parameters in this flow-
sheet and to determine the optimum operating conditions have been continued
using recently obtained data on the distribution of several rare earths
between molten salt and bismuth containing reductant. The behavior of
fission products more noble than uranium in the fluorination--reductive
extraction process has also been considered, and the effects of these
materials on the reactor breeding ratio have been determined by means of
calculations. Calculations were also carried out to determine the heat
generation rates associated with the decay of halogen fission products
that will be removed by fluorination. These items are discussed in detail
in the remainder of this section.
2.1 Distribution of Rare-Earth and Alkaline-Earth Elements Between
Molten Salt and Bismuth Containing Reductant
Ferris and co—workers2 have continued to measure the equilibrium
distribution of fission product and actinide elements between molten
salt and bismuth containing reductant. They have found that, at a given
temperature, the distribution coefficient for element M, defined as
_ mole fraction of M in bismuth phase
M mole fraction of M in salt phase >
can be expressed as
*
log DM = n log XLi + log KM .
where
XLi = the mole fraction of lithium in the bismuth phase,
n = the valence of M in the salt phase, and
log KM* = a constant.
Plots of the log KM* values vs reciprocal absolute temperature are linear
over the temperature range 625-750°C, as shown in Fig. 1. Thus, the temp-
erature dependence of log KM* can be expressed as log KM* = A + B/T. Val-
ues of the constants A and B used in the present flowsheet calculation are
shown in Table 1 for several elements. These data indicate that the dis-
tribution of the rare earths is relatively insensitive to temperature and
that the distribution coefficients for a given element are about the same,
regardless of whether lithium chloride or lithium bromide is used as the
salt phase.
2.2 Isolation of Protactinium Using Fluorination--Reductive Extraction
Calculations were made for selecting optimum operating conditions for
the protactinium isolation system. Optimum conditions were tentatively as-
sumed to be those resulting in the minimum partial fuel cycle cost. The
partial fuel cycle cost includes the following components of the fuel cycle
cost which are associated with the isolation of protactinium: (1) bismuth
and uranium inventories in the protactinium decay tank, (2) the loss of
bred uranium resulting from inefficient protactinium isolation, (3) the
T
cost of 'Li reductant required to extract uranium and protactinium from
the fuel salt, and (4) the cost of BeF,, and ThF), which must be added to
the system in order to maintain a constant fuel salt composition. An in-
terest rate of 14% per annum was used to compute inventory charges, and
the value of 233U was taken to be $l2/g. The following costs were used
for chemicals: bismuth, $5/1b; ThFh, $6.50/1b; Bng, $7.50/1b; and 7Li
metal, $55/1b.
Values that were obtained for the partial fuel cycle cost include
only those charges directly related to the isolation of protactinium and
include no contribution either for fluorination of the fuel salt to remove
ORNL DWG 70-10,997
TEMPERATURE (°C)
10 750 700 650
1 I l' | I 1 1 ll T I I 1 l] 1 I 1 1
9 —
Nd
8| A La _
7 o
6 |- _
«Z | i
x
o 5 -
°
4 e ——
Sm
3 — + —
—— +
— v v v
a 0 OO0 EU
2 lo— o - s
——— Ba
! = —— i
1 —
r— —
o 1 ] ll ] l 1 1 Il i l ] ] 11 | l 1 }
9.5 10.0 10.5 1.0
104/ T(°K)
Fig. 1. Effect of Temperature on the Values of log K& Obtained for
Several Elements Using LiCl as the Salt Phase.
‘ *
Table 1. Temperature Dependence of log KM for Several Elements:
*
log K, = A+ B/T (°K)
(Temperature range:
625 to T50°C)
Std. Dev.*
Salt Flement A B of log K,
1ic1 Ba®" ~0.6907 2,189 0.02
a3t ~2.6585 9,697 0.1
nas? ~3.3568 10,900 0.08
sm°* 0.7518 1,950 0.05
£’ ~0.158k 2,250 0.05
LiC1-LiF (97.55-2.L45 mole %) P ~1.2356 8,536 0.33
LiBr Ba®" -0.0733 1,333 0.02
Nas* 4.0k 4,297 0.1
uranium or for removal of fission products (notably zirconium) in the
protactinium isolation system.
The effect of the number of equilibrium stages in the extraction
.columns above and below the protactinium decay tank on the partial fuel
cycle cost is shown in Fig. 2. In the final selection of the number of
stages for these columns, one must consider the expense associated with
an increased number of stages. The decision to use two stages below
and five stages above the protactinium decay tank was made because a
larger number of stages results in only a small decrease in cost. For
a reductant feed rate of 429 equiv/day and a thorium concentration in
the bismuth entering the column equal to 90% of the thorium solubility
at 640°C, the bismuth-to-salt volumetric flow rate ratio in the columns
is 0.1L4. The required column diameter is 3 in. if the column is packed
with 3/8-in. molybdenum Raschig rings.
The effects of changes in the reductant addition rate and in the
volume of the protactinium decay tank on the partial fuel cycle cost
are shown in Fig. 3. The capital cost of the decay tank, a relatively
expensive equipment item, will also influence the final choices for the
tank volume and the reductant feed rate; however, this cost has not yvet
been taken into consideration. Values of 161 ft3 for the decay tank
volume and 429 equiv of reductant per day were selected as optimum. De-
creasing the reductant feed rate from 429 equiv/day to L0O equiv/day re-
duces the partial fuel cycle cost by 2% and increases the inventory charge
on bismuth in the decay tank by about 5%. The effect of the operating
temperature on the performance of the protactinium isolation system, as
shown by changes in the partial fuel cycle cost, is given in Fig. L. A
minimum partial fuel cycle cost of 0.0453 mill/kWhr is observed for the
following conditions: a temperature of 640°C, a column having two stages
below and five stages above the protactinium decay tank, a decay tank
volume of 161 ft3, and a reductant addition rate of 429 equiv/day. These
conditions, which have been chosen as the reference processing conditions,
result in a protactinium removal time of 10.7 days and a uranium inventory
of 12.7 kg (about 0.67% of the reactor inventory) in the protactinium
ORNL DWG 70-10,990
0.052 — T T T T T T
REDUCTANT ADDITION RATE =429 EQUIVALENTS/DAY
90% OF Th SOLUBILITY IN Bi
TEMPERATURE =640°C 7
Pa DECAY TANK VOLUME=161 FT3
Pa PROCESSING CYCLE =10 DAYS —
0.050
0.048
STAGES IN
0.046 LOWER COLUMN |
0.044 |
PARTIAL FUEL CYCLE COST (mill/kw hr)
0.042 — —
1 I l I 1 l 1 l | I
3 4 5 6 7 8
STAGES IN UPPER COLUMN
Fig. 2. Partial Fuel Cycle Cost for the Protactinium Isolation Sys-
tem as a Function of the Number of Stages in the Extractors Above and
Below the Protactinium Decay Tank.
ORNL DWG 70-10,991
0.052 l N] — 1 T 1 T T
STAGES INLOWER COLUMN
- 1 -
24 Li FEED RATE
\ (MOLES/DAY)
_ 0.050 — 457 —
<
3 — —
£
= 429
£ 0.048 |- —
—
3 - 400 ]
o
4 0.046 |- —
O
>
o | —
-
w
L 0.044 —
= 0.0 STAGES IN UPPER COLUMN =5
< TEMPERATURE =640°C
= . Th CONC IN Bi =90% OF Th -
% SOLUBILITY AT 640°C
a Pa PROCESSING CYCLE=10 DAYS
0.042 |— —
140 160 180 200
Pa DECAY TANK VOLUME (ft3)
Fig. 3. Partial Fuel Cycle Cost for the Protactinium Isolation Sys-
tem as a Function of the Protactinium Decay Tank Volume and the Reductant
Addition Rate.
ORNL DWG 70-10,992
0.050 T T [ T [ T r 1 l
— STAGES IN UPPER COLUMN=5 -
STAGES IN LOWER COLUMN=2
0.049 |— REDUCTANT ADDITION RATE =429 MOLES/DAY 13
DECAY TANK VOLUME=161 ft3
Pa PROCESSING CYCLE =10 DAYS
£
2 0.048 |— —
>
T | | =
- o
8 0.047 — — 12 w
O =
w -
4 [ 7 -
> g
o o
_, 0.046 |— — s
o w
S (1
T [ — o
o o
g
E 0.045 |— — {1
<
a
0.044 |— —
] l 1 l I I | I | l 10
620 630 640 650 660
TEMPERATURE (°C)
Fig. 4. Protactinium Removal Time and Partial Fuel Cycle Cost for
Protactinium Isolation System as a Function of Temperature.
10
decay tank. The components of the partial fuel cycle cost are as follows:
bismuth inventory charge, 0.0097 mill/kWhr; uranium inventory charge,
0.003 mill/kWhr; loss in 233
0.0013 mill/kWhr; 7Li metal consumption, 0.0151 mill/kWhr; and BeF2 and
ThF) addition, 0.0163 mill/kWhr.
U due to inefficient protactinium isolation,
2.3 Removal of Noble Metals with the Fluorination--
Reductive Extraction Flowsheet
Previous calculations of fission product inventories and poisoning
in an MSBR have assumed that most of the noble metals (Se, Nb, Mo, Tc,
Ru, Rh, Pd, Ag, Sb, and Te) have been removed from the fuel salt on a
short (50-sec) cycle by being plated out on metal surfaces or by being
transported to the off-gas system as a "smoke." As a result of these as-
sumptions, the neutron poisoning by these materials was negligible; how-
ever, the heat load on the off-gas system was increased by about 10 MW.
A more conservative assumptibn with regard to both neutron poisoning and
heat generation in the processing plant would be that a significant
fraction of these materials will remain in the fuel salt and will be re-
moved in the processing plant. Accordingly, we have made calculations
to estimate the neutron poisoning caused by these materials in the event
that they remain in the fuel salt. These calculations assumed a chemical
processing system in which protactinium was removed by fluorination--
reductive extraction on a 10-day cycle and the rare earths were removed
on a 25-day cycle by the metal transfer process. Many of the noble
metals (i.e., Se, Nb, Mo, Te, Ru, Sb, and Te) form volatile fluorides
during fluorination and can be separated with varying degrees of dif-
ficulty from UF6 by sorption on materials such as NaF. The remaining
materials (Ga, Ge, Rh, Pd, Ag, Cd, In, and Sn) are relatively soluble
in bismuth and will be extracted into the bismuth with the same removal
time as Pa.
In these calculations, the removal time of the individual noble-
metal elements was varied from 2.5 to 640 days, and the effect of this
variation on the reactor performance was determined. Figure 5 shows the
(% per annum)
CHANGE IN FUEL YIELD
ORNL-DWG-71-9492
1 1 I ! { 1 l
of e i
-0.025} A
-0.050 -
-0.075} -
-0.100} _
1 ] 1 ] ] | 1 Tc
2 4 10 20 40 102 200 400
REMOVAL TIME (days)
Fig. 5. Effect of Removal Time on Fuel Yield for Noble Metals That
Form Volatile Fluorides.
103
1T
12
effect of the removal time for important noble metal elements which form
volatile fluorides on the fuel yield of an MSBR. The elements that have
the most effect on neutron poisoning are Tc, Ru, and Mo; Se, Sb, Nb, and
Te have virtually no effect. The curves in Fig. 5 are relatively flat
for removal times shorter than about 100 days, indicating that the re-
moval efficiency for an individual element may be as low as 10% without
seriously impairing reactor performance. TFigure 6 shows the effect of
removal time on the fuel yield for elements with nonvolatile fluorides.
Here, a relatively large decrease in fuel yield is associated with long
removal times for Rh, while the elements Cd, Pd, and Ag have only a small
effect. Negligible effects were observed for Ga, Ge, In, and Sn. In
these calculations, a 10-day removal time for all noble metals was taken
as the reference condition. For this condition, the total neutron poi-
soning (¥) for the noble metals is 0.0010 absorption per fissile absorp-
tion. The principal isotopes contributing to this poisoning are: lOSRh
Y = 0.00085; 113 Cd, ¥ = 0.00005; 99Tc, ¥ = 0.00003; and lOBRh, ¥ = 0.00002.
%
If the noble metals are removed on a 10-day cycle, their combined
thermal power will be 0.98 MW. The heat load on the fluorinator off-gas
system will depend on the fractions of noble-metal fluorides that are
collected in this system and their residence time. The important heat
sources among noble metals having volatile fluorides are given in Table
2. The maximum amount of heat that could be produced in the UF6 separa-
tion system, assuming that these isotopes were collected with 100% ef-
ficiency and retained indefinitely would be 0.95 MW. Similar data are
shown in Table 3 for the noble-metal fission products whose fluorides
are not volatile. These isotopes will add a maximum of 30 kW of heat
to the bismuth stream in the protactinium isolation system.
2.4 Halogen Removal in the Uranium Removal System
In the fluorination--reductive extraction flowsheet for removal of
uranium and isolation of protactinium from MSBR fuel salt, the halogen
fission products will be removed as volatile fluorides and will enter
the UF6 separation system with a 10-day removal time. These materials
CHANGE IN FUEL YIELD (% per annum)
ORNL-DWG-71-9493
-0.025
I
-0.050
I
—-0.075
T
— 0.100
-
=
e
-
e
REMOVAL TIME (days)
Fig. 6. Effect of Removal Time on Fuel Yield for
Do Not Form Volatile Fluorides.
200 400
Noble Metals That
€T
1k
Table 2. Thermal Power of Isotopes of Noble-Metal Elements
That Have Volatile Fluorides
Removal time, 10 days
Thermal Power
Isotope (kW) Half-Life
1320e L56 78 h
o 139 67 n
103g4 106 Lo 4
lO6Ru 45,1 1.0 y
129y 4k .6 3L 4
2211 Lh.o 35 d
1eTgy 27.2 3.94d
13Llmy 18.7 1.24
l3hTe 14.3 Lo m
1265, 12.3 12.5 4
129y, 10.7 L.5 n
133ty 9.4 50 m
M 4.5 72 m
125y, 3.5 2.7y
13lgy 3.0 25 m
12T, 3.0 105 4
1285 2.8 9.6 h
105k, 2.2 4.43 h
I 1.7 6.0 h
130
Sb 1.5 39 m
15
Table 3. Thermal Power of Isotopes of Noble-Metal Elements That
Form Nonvolatile Fluorides
Removal cycle, 10 days
Thermal Power
Isotope (kW) Half-Life
126Sn 20.2 '\JlO5 y
125an 5.2 9.62 4
129ms 4.9 1h
128Sn 2.4 62 m
127Sn 2.k 2.1 h
1058n 1.8 36 h
g 0.56 7.5 a
H2pg 0.48 21.0 h
504 0.47 2.3 a
109p4 0.18 13.5 h
106m,, 0.1k 2.2 h
Homeg 0.09 43 4
H3)g 0.08 5.3 h
T04 0.07 2.5 h
H2pg 0.07 3.2 h
107
Rh 0.03 21.7 m
16
will contain a number of isotopes which could contribute as much as 0.3
MW to the heat load on the fluorinator——UF6 collection system. The
principal heat sources in this group are given in Table 4. With the ex-
131I, all of the important materials are isotopes of iodine
ception of
with half-lives of less than 1 day. The maximum rate at which iodine
and bromine would be collected in the uranium removal system is 1 g/day.
3. DEVELOPMENT OF A FROZEN-WALL FLUORINATOR: DESIGN CALCULATIONS
FOR INDUCTION HEATING OF A FROZEN-WALL FLUORINATOR
J. R. Hightower, Jr. C. P. Tung
We are continuing to study rf induction heating of molten salt as
a method for providing a corrosion-free heat source for an experimental
continuous fluorinator in which a film of salt is frozen on the walls
to protect against corrosion. A previous study3 showed that induction
heating may be suitable for batch fluorinators, and we have made calcu-
tions and experimentsh which indicate that induction heating can also be
used with a continuous fluorinator.
This section summarizes results of calculations that show the ef-
fects of coil current, frequency, wall temperature, and fluorinator
diameter on the thickness of the frozen salt film in a continuous fluori-
nator employing high-frequency induction heating. Methods for control-
ling the thickness of the frozen film are also discussed. Since the ef-
ficiency of heating the salt cannot be reliably calculated, an experiment
that uses an aqueous electrolyte as a substitute for molten salt will be
carried out in order to measure heating efficiency in equipment similar
to the fluorinator.
3.1 Effects of Wall Temperature, Current, Frequency, and
Fluorinator Diameter on the Thickness of the
Frozen Film
In the proposed fluorinator configuration (designated previouslyh as
configuration I), the induction coils are embedded in the frozen salt film
17
Table 4. Thermal Power of Isotopes of Halogens
Removed on a 10-day Cycle
Thermal Power
Isotope | (kW) Half-Life
131; 117 8.05 4
133; 93.2 21 n
1357 66.3 6.7 h
132; 12.8 2.3 h
134, 11.2 53 m
8k 1.8 32 m
83Br 0.58 2k h
8Ty 0.37 5.5 s
88Br 0.1k 16 s
1361 0.12 83 s
85y 0.11 3.0 m
86Br 0.10 54 s
823r 0.06 35.7T h
1371 0.06 2k s
138, 0.06 6.3 s
89Br 0.0k L.5 s
1301 0.02 12.5 h
18
near the fluorinator vessel wall. In treating the system mathematically,
it was assumed that the molten zone would behave as a solid cylindrical
charge in an induction coil and that the effect of bubbles in the molten
salt would be negligible.
The heat generation rate in an infinitely long cylindrical charge
placed inside an infinitely long coil is given by:
, (1)