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Assorted documentation for setting up a Raspberry Pi Zero W as a WiFi hotspot with 3G connectivity for our MEGABoominator project.

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MEGAPi

Assorted documentation for setting up a Raspberry Pi Zero W as a WiFi hotspot with 3G connectivity for our Chromecast-enabled MEGABoominator project.

The project is using a Raspberry Pi 3 Model B (but other flavors of Pi will probably work) running Raspbian Stretch Lite (Version April 2018 as of May 26th 2018)

Table of Content

Raspbian

The base image of the Raspbian os has had the following changes made before starting the actual project

  • Locale changed to en_DK
  • Keyboard layout set to danish
  • SSH enabled (with my public key added ᕕ( ᐛ )ᕗ)
  • Wi-Fi Country set to Denmark
  • Hostname set to MEGAPi
  • Filesystem expanded
  • ACT Led set to always be off

It's probably also a good idea to do the following after installing:

  • Change root password

Download the modified base image MEGAPi_Raspbian-April2018_Base.img
Downloading the finished image MEGAPi_Raspbian-April2018_Finished.img

Software

  • hostapd
  • dnsmasq
  • wvdial
  • ppp
  • sg3-utils
  • iptables-persistent
  • dnsmasq-utils
  • hostapd_cli
  • vnstat

Install the software required for networking

sudo apt install hostapd dnsmasq

Stop hostapd and dnsmasq services

sudo systemctl stop dnsmasq
sudo systemctl stop hostapd

Static IP

sudo nano /etc/dhcpcd.conf

and add the following to set a static IP for wlan0

#Set static ip for wlan0
interface wlan0
  static ip_address=10.0.0.1/24

Restart dhcpcd

sudo service dhcpcd restart

Configuring DHCP

Edit the dnsmasq config

sudo nano /etc/dnsmasq.conf

and add the following to setup DHCP

interface=wlan0
  dhcp-range=10.0.0.10,10.0.0.100,255.255.255.0,24h
  dhcp-option=wireless-net,3
  dhcp-option=wireless-net,6

or

interface=wlan0
  dhcp-range=10.0.0.10,10.0.0.100,255.255.255.0,24h
  dhcp-option=6,1.1.1.1,1.0.0.1

The first option will provide addresses in the range 10.0.0.10 to 10.0.0.100 with a lease time of 24 hours and prohibit sending DNS server options to the client - this is useful for allowing phones to connect to the network but still use cellular for data.
The send option will do the same, but set 1.1.1.1 and 1.0.0.1 as DNS servers.

or (the current working config used in the Boominator)

# Setup DHCP for MEGAPi
interface=wlan0
  #DHCP Servers
  dhcp-option=6,1.1.1.1,1.0.0.1

  #DHCP Address Range
  dhcp-range=10.0.0.20,10.0.0.20,255.255.255.0,1h

  #Static IP Assingments
  dhcp-host=54:60:09:FC:47:A2,10.0.0.2 #Chromecast Audio
  #dhcp-host=,10.0.0.3 #ESP8266
  dhcp-host=F0:98:9D:D5:BC:AA,10.0.0.10 #Jacobs iPhone
  dhcp-host=00:24:D7:BA:10:68,10.0.0.11 #ITMDKLT027
  dhcp-host=DC:56:E7:A2:28:C5,10.0.0.12 #Pedes iPhone

This sets the DHCP as above but limits the DHCP range to a single IP and sets two static IP assignments.

Configuring AP

Edit the hostapd config

sudo nano /etc/hostapd/hostapd.conf

and add the following to setup the AP

#Set interface
interface=wlan0

#Interface driver
driver=nl80211

#Enable 802.11g
hw_mode=g

#Enable 802.11n
ieee80211n=1

#Something with QoS
wmm_enabled=1

#Set WiFi channel (0 for auto)
channel=11

#Set country (for channel regulation and such)
country_code=DK

#Enabled country
ieee80211d=1

#Set SSID
ssid=MEGABoominator

#Set WiFi password
wpa_passphrase=ThunderDucks

#Set security type (1 = WPA, 2 = WEP (NOOOOO) & 3 = Both)
auth_algs=1

#WPA2 only
wpa=2

#Use pre-shared key
wpa_key_mgmt=WPA-PSK

#Something with encryption protocols..
wpa_pairwise=CCMP TKIP
rsn_pairwise=CCMP

#Disbale MAC address filtering
macaddr_acl=0

#Required to make hostapd_cli work
ctrl_interface=/var/run/hostapd
ctrl_interface_group=0

tell the system where to find this configuration file

sudo nano /etc/default/hostapd

to specify the configuration file

DAEMON_CONF="/etc/hostapd/hostapd.conf"

Start the services again

sudo systemctl start dnsmasq
sudo systemctl start hostapd

DHCP Lease Hack

The DHCP scope has previous been set to just a single address as we don't want more than the "DJ" using the WiFi and wasting our precious gigabytes.
To achieve this we need to mess with the network and make sure that DHCP leases are released as soon as a client disconnects instead of having to wait for the lease time to expire.

Install hostapd_cli and dnsmasq-utils to get access to dhcp_release

sudo apt install hostapd_cli dnsmasq-utils

dhcp_release makes it possible to force dnsmasq to release a lease before the actual expiry time. Together with hostapd_cli it's possible to execute a script when a client disconnects and force release that clients lease:

#dhcp-release-script.sh
#!/bin/bash
#Chromecast, Jacob iPhone, ITMDKLT027
staticDevicesMac=("54:60:09:fc:47:a2" "f0:98:9d:d5:bc:aa" "00:24:d7:ba:10:68")

if [[ $2 == "AP-STA-DISCONNECTED" ]]
then
  if [[ ! " ${staticDevicesMac[@]} " =~ " ${3} " ]]
  then
    dhcp_release $1 10.0.0.20 $3
  fi
fi

The staticDevices is an array containing the MAC adresses of clients with static IPs that shouldn't trigger the dhcp_release-script.

Make the script executable

sudo chmod +x dhcp-release-script.sh

Create a new systemd-service to start hostapd_cli with the bash script:

sudo nano /etc/systemd/system/dhcp-release.service

with the follwing content

[Unit]
Description=Release DHCP lease on diconnect
After=hostapd

[Service]
Type=simple
ExecStartPre=/bin/sleep 15
ExecStart=/usr/sbin/hostapd_cli -a /home/pi/dhcp-release-script.sh
User=root
Group=root

[Install]
WantedBy=multi-user.target

The service waits 15 seconds before starting to make sure hostapd is running as the sevrice will fail otherwise.

Reload the systemctl daemon

sudo systemctl daemon-reload

Enable the service at startup

sudo systemctl enable dhcp-release.service

3G Connectivity

Install the remaining software

sudo apt install wvdial ppp sg3-utils insserv

Edit the wvdial config

sudo nano /etc/wvdial.conf

the following snippet will setup the modem to work with our Lebara cell plan.

[Dialer Defaults]
Init1 = ATZ
Init2 = ATQ0 V1 E1 S0=0 &C1 &D2 +FCLASS=0
Init3 = AT+CGDCONT=1, "IP", "internet"

Modem Type = Analog Modem
ISDN = 0
NEW PPPD = yes
Username = dummy
Password = dummy
Modem = /dev/ttyUSB0
Dial Command = ATD
Stupid Mode = 1
Phone = *99#
Baud = 115200

"internet" needs to be set to the right APN:

Replace YOUR_APN and the Phone entry by whatever is appropriate for your connection. For Bell, the APN was pda.bell.ca. One useful trick is (when the dongle is in modem mode) to run wvdialconf as a regular user (not root). It will communicate with the usb serial and try out different options, reporting on the results of what works without actually changing the wvdial.conf file (since it should be owned by root).

Edit wvdial

sudo nano /etc/ppp/peers/wvdial

with the following because of reasons

noauth
local
name wvdial
usepeerdns

Add a new interface for the modem

sudo nano /etc/network/interfaces

by adding

#3G Modem
iface ppp0 inet wvdial

Download autoconnect-1.0.zip and extract the contents to the appropriate locations

/etc
/etc/default/autoconnect
/etc/init.d/autoconnect

Edit the autoconnect-script in /etc/default/autoconnect and change values as required to fit the USB modem.

sudo nano /etc/default/autoconnect

# autoconnect params

# USB_ID -- the modem mode id we *want* to see with lsusb (e.g. 12d1:14ac for Huawei E182E, 12d1:1c05 for E173s)
USB_ID="12d1:1001"

# SG_DEVICE -- the device that /dev/cdrom points to when in removable storage mode
SG_DEVICE="/dev/sr0"

# SG_SWITCH_COMMAND -- some sg_raw magic, which I found burried in the usb_switchmode Message
SG_SWITCH_COMMAND="11 06 20 00 00 01 00"

# CONNECTION_INTERFACE -- name of interface we want to bring up
CONNECTION_INTERFACE="ppp0"

# USB_SWITCH_TIME -- time to wait for the switch to happen and for udev to setup the ttyUSB* (seconds)
USB_SWITCH_TIME=10

The important thing here is the USB_ID and SG_DEVICE.

Getting the autoconnect-service to autostart and bring up the ppp0 interface on boot seems a bit wonkey. Start by adding the following to /etc/rc.local

#Start autoconnect service on boot
service autoconnect start

Wvdial will complain about problems with pap-secrets and chap-secrets when connecting. Fixing it requires moving these files to /tmp and symlinking back.

Create the symlinks

ln -s /tmp/ppp-secrets/pap-secrets /etc/ppp/pap-secrets
ln -s /tmp/ppp-secrets/chap-secrets /etc/ppp/chap-secrets

Add to /etc/rc.local

#Something with ppp and secrets..
mkdir -p /tmp/ppp-secrets

cp /etc/ppp/original/pap-secrets /tmp/ppp-secrets
cp /etc/ppp/original/chap-secrets /tmp/ppp-secrets

Network Address Translation

Edit sysctl.conf

sudo nano /etc/sysctl.conf

Add to the bottom:

net.ipv4.ip_forward=1

Also the following to activate it immediately

sudo sh -c "echo 1 > /proc/sys/net/ipv4/ip_forward"

Install iptables-persistent to have the rules persist on reboot

sudo apt install iptables-persistent

To actually get an internet connection from the 3G modem when connected to the Pi via WiFi a connection between the two interfaces wlan0 and ppp0 needs to me established. This is done with iptables:

sudo iptables -t nat -A POSTROUTING -o ppp0 -j MASQUERADE
sudo iptables -A FORWARD -i ppp0 -o wlan0 -m state --state RELATED,ESTABLISHED -j ACCEPT
sudo iptables -A FORWARD -i wlan0 -o ppp0 -j ACCEPT

To make this happen on reboot do

sudo sh -c "iptables-save > /etc/iptables/rules.v4"

vnStat

Not needed: https://serverfault.com/questions/533513/how-to-get-tx-rx-bytes-without-ifconfig

We use vnStat to monitor network usage on the pi. Install it

sudo apt install vnstat

Make sure vnStat is stopped as some extra configuration is needed to make it work properly with this setup:

sudo service vnstat stop

vnStat stores database-files for each network interface in /var/lib/vnstat. This isn't going to work with the read-only Pi, as it won't be able to write to these files so they have to be moved to /tmp/vnstat and symlinked back to /var/lib/vnstat.

Create the initial database-files with vnStat

vnstat -i eth1 -u
vnstat -i ppp0 -u
vnstat -i wlan0 -u

Set the symlinks

ln -s /tmp/vnstat/wlan0 /var/lib/vnstat/eth1
ln -s /tmp/vnstat/.wlan0 /var/lib/vnstat/.eth1

ln -s /tmp/vnstat/ppp0 /var/lib/vnstat/ppp0
ln -s /tmp/vnstat/.ppp0 /var/lib/vnstat/.ppp0

ln -s /tmp/vnstat/wlan0 /var/lib/vnstat/wlan0
ln -s /tmp/vnstat/.wlan0 /var/lib/vnstat/.wlan0

Move the files to /var/lib/vnstat/original/ for safe keeping. The database-files needs to be moved from the original-directory to /tmp and given the right permissions on boot. Add to /etc/rc.local:

#Make vnStat work
mkdir -p /tmp/vnstat

cp /var/lib/vnstat/original/eth1 /tmp/vnstat
cp /var/lib/vnstat/original/.eth1 /tmp/vnstat

cp /var/lib/vnstat/original/ppp0 /tmp/vnstat
cp /var/lib/vnstat/original/.ppp0 /tmp/vnstat

cp /var/lib/vnstat/original/wlan0 /tmp/vnstat
cp /var/lib/vnstat/original/.wlan0 /tmp/vnstat

chown -R vnstat:vnstat /tmp/vnstat

Make sure permissions are right for vnStat

chown -R vnstat:vnstat /tmp/vnstat
chown -R vnstat:vnstat /var/lib/vnstat

Start vnStat again to confirm that everything works as expected

sudo service vnstat start

Read-only SD card

Randomly killing the power (as you probably would with a headless Pi) is bad for the SD card and can lead to corruption of the file system. To avid this the pi can be setup to run in read-only mode.

Enable fastboot, disable swap and turn on read-only by editing cmdlinex.txt

sudo nano /boot/cmdline.txt

Add to the end of the line

fastboot noswap ro

Move spool (whatever that means)

rm -rf  /var/spool
ln -s /tmp /var/spool

Edit fstab

sudo nano /etc/fstab

Add ro to the root partition / so that i looks like this (name of the partition might vary)

PARTUUID=b91f7100-02  /               ext4    defaults,noatime,ro  0       1

Additionally add the following to the bottom of the file

tmpfs	/var/log	tmpfs   nodev,nosuid	0	0
tmpfs	/var/tmp	tmpfs	nodev,nosuid	0	0
tmpfs   /tmp        tmpfs   nodev,nosuid    0   0

Symlink /etc/resolv.conf

sudo rm /etc/resolv.conf
sudo ln -s /etc/resolvconf/run/resolv.conf /etc/resolv.conf

Move dnsmasq.leases to /tmp

touch /tmp/dnsmasq.leases
rm /var/lib/misc/dnsmasq.leases
ln -s /tmp/dnsmasq.leases /var/lib/misc/dnsmasq.leases

Installation of resolvconf is also required

apt install resolvconf

Place the following at the end of /etc/bash.bashrc for an easy way to switch back and forth between RO and RW

# set variable identifying the filesystem you work in (used in the prompt below)
fs_mode=$(mount | sed -n -e "s/^.* on \/ .*(\(r[w|o]\).*/\1/p")
# alias ro/rw 
alias ro='mount -o remount,ro / ; fs_mode=$(mount | sed -n -e "s/^.* on \/ .*(\(r[w|o]\).*/\1/p")'
alias rw='mount -o remount,rw / ; fs_mode=$(mount | sed -n -e "s/^.* on \/ .*(\(r[w|o]\).*/\1/p")'
# setup fancy prompt
export PS1='\[\033[01;32m\]\u@\h${fs_mode:+($fs_mode)}\[\033[00m\]:\[\033[01;34m\]\w\[\033[00m\]\$ '
# aliases for mounting boot volume
alias roboot='mount -o remount,ro /boot'
alias rwboot='mount -o remount,rw /boot'

Enable Watchdog

# enter RW mode
sudo -i
rw

# enable watchdog
modprobe bcm2708_wdog; apt-get install watchdog

# add bcm2708_wdog to /etc/modules to load it at boot time
$ nano /etc/modules
# /etc/modules: kernel modules to load at boot time.
#
# This file contains the names of kernel modules that should be loaded
# at boot time, one per line. Lines beginning with "#" are ignored.
bcm2708_wdog

# edit watchdog config /etc/watchdog.conf and enable (uncomment) following lines:

watchdog-device = /dev/watchdog
max-load-1

# start watchdog at system start and start right away
insserv watchdog; /etc/init.d/watchdog start

# Edit /lib/systemd/system/watchdog.service and add:
[Install]
WantedBy=multi-user.target

# now it should be enabled properly
systemctl enable watchdog

# setup automatic reboot after kernel panic in /etc/sysctl.conf (add to the end)
kernel.panic = 10

# finish and reboot
ro
reboot

Power Saving

We're out in the field - every mA counts!

Disable HDMI

sudo nano /etc/rc.local

Add the following to disable HDMI. -p re-enables

/usr/bin/tvservice -o

Disbaled Act. LED

sudo nano /boot/config.txt

Add the following lines

# Disable the ACT LED on the Pi Zero.
dtparam=act_led_trigger=none
dtparam=act_led_activelow=on

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Assorted documentation for setting up a Raspberry Pi Zero W as a WiFi hotspot with 3G connectivity for our MEGABoominator project.

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